The GEMRO02 is a DIN rail-mounted module for real-time detection of tool holder run-out using an eddy current sensor, with a measuring range of 2.0 mm, repeatability of ±2 µm, and a measuring time of 400 ms at 300 rpm. It detects chips as small as 10 µm and provides two run-out alarms and a sensor mispositioning alarm. The module operates from +5 °C to +55 °C, has an IP30 protection rating, and is constructed of Polyamide PA 6.6 weighing 138 g. It features a 10/100 Mbit Ethernet port, 24 V DC power input, and multiple digital I/Os via spring and screw terminals. It supports visualization via GEM RO 02 VISU on Windows or GEM RO 02-L on IPC4 Linux panels, and complies with CE and UL94 VO standards.
DESCRIPTION
GEMRO02 is an intelligent stand-alone module for reliably detecting tool holder run-out. It is installed on a standard mounting rail in the switch cabinet. All necessary interfaces are available for an easy and perfect integration into existing controls, network environments and Industry 4.0 solutions.
Two different deviation alarms (warning and run-out) are used for tool holder monitoring. The sensor distance indicates the sensor position value. If the sensor is outside the sensor measuring range, tool holder monitoring is not available and the GEMRO02 will display a position alarm.
The system is able to detect in real-time the presence of chips between the tool holder and the main spindle. This directly avoids unnecessary subsequent machining. Faulty workpieces are not produced. This saves time and costs.
GEMRO02 thus provides ideal protection against unforeseen machining errors.
GEMRO02 can be used independently as a stand-alone solution. The display and control software runs on Windows based control panels (Win 7/10) or on Siemens Linux systems (TCU).
The software can also be installed on 7"/10" industrial PCs from Marposs as well as on any Windows PC (Win 7/10). Marposs furthermore offers a completely independent solution with a 4.3" operator panel.
BENEFITS
TECH SPECS
| Marposs Corp | |
|---|---|
| Product Category | Dimensional Gages and Instruments |
| Product Number | GEMRO02 |
| Product Name | Tool Holder RunOut Detection |
