NETZSCH Premier Technologies LLC Circulation Mills, Wet Grinding Zeta

Description
Circulation mill system Zeta® Grinding and Dispersing down to the Nanometer Range General The high-speed mill system Zeta® with improved peg grinding system optimizes your production capacity, energy demand and quality. Designed for circulation operation and multi-pass operation, you achieve high throughput rates and high quality with a narrow particle size distribution for higher viscous products. A minimal control expenditure is necessary to guarantee highest reproducibility and save additional costs. The large dimensioned rotor with slotted pipe separation enables the use of very small grinding media of different materials. Special grinding chamber designs of ceramic (NETZSCH-Ceram C, NETZSCH-Ceram N, NETZSCH-Ceram Z) and NElast are available for metal-free processing of your products. Technique Peg grinding system with high volume specific power density of 2 kW/dm3 Small length-/diameter proportion Designed for highest product throughputs (passage & circulation) Narrow residence time spectrum at lowest specific energy input Highly efficient centrifugal separation system Use of smallest grinding media (down to 90 µm) Exchangeable grinding chamber components of wear and corrosion resistant materials, adapted to your application Simple integration into production plants Applicable in a very wide viscosity range (from 20 mPas - 7000 mPas) Low product temperatures due to intensive cooling of the grinding tank and the agitator shaft (Zeta® II design also available with rotor cooling) Easy handling and process control Easy access to the separation system Grinding tank with lifting device
Datasheet

Suppliers

Company
Product
Description
Supplier Links
Circulation Mills, Wet Grinding - Zeta - NETZSCH Premier Technologies LLC
Exton, PA, USA
Circulation Mills, Wet Grinding
Zeta
Circulation Mills, Wet Grinding Zeta
Circulation mill system Zeta® Grinding and Dispersing down to the Nanometer Range General The high-speed mill system Zeta® with improved peg grinding system optimizes your production capacity, energy demand and quality. Designed for circulation operation and multi-pass operation, you achieve high throughput rates and high quality with a narrow particle size distribution for higher viscous products. A minimal control expenditure is necessary to guarantee highest reproducibility and save additional costs. The large dimensioned rotor with slotted pipe separation enables the use of very small grinding media of different materials. Special grinding chamber designs of ceramic (NETZSCH-Ceram C, NETZSCH-Ceram N, NETZSCH-Ceram Z) and NElast are available for metal-free processing of your products. Technique Peg grinding system with high volume specific power density of 2 kW/dm3 Small length-/diameter proportion Designed for highest product throughputs (passage & circulation) Narrow residence time spectrum at lowest specific energy input Highly efficient centrifugal separation system Use of smallest grinding media (down to 90 µm) Exchangeable grinding chamber components of wear and corrosion resistant materials, adapted to your application Simple integration into production plants Applicable in a very wide viscosity range (from 20 mPas - 7000 mPas) Low product temperatures due to intensive cooling of the grinding tank and the agitator shaft (Zeta® II design also available with rotor cooling) Easy handling and process control Easy access to the separation system Grinding tank with lifting device

Circulation mill system Zeta®

Grinding and Dispersing down to the Nanometer Range

General

The high-speed mill system Zeta® with improved peg grinding system optimizes your production capacity, energy demand and quality. Designed for circulation operation and multi-pass operation, you achieve high throughput rates and high quality with a narrow particle size distribution for higher viscous products. A minimal control expenditure is necessary to guarantee highest reproducibility and save additional costs. The large dimensioned rotor with slotted pipe separation enables the use of very small grinding media of different materials. Special grinding chamber designs of ceramic (NETZSCH-Ceram C, NETZSCH-Ceram N, NETZSCH-Ceram Z) and NElast are available for metal-free processing of your products.

Technique

  • Peg grinding system with high volume specific power density of 2 kW/dm3
  • Small length-/diameter proportion
  • Designed for highest product throughputs (passage & circulation)
  • Narrow residence time spectrum at lowest specific energy input
  • Highly efficient centrifugal separation system
  • Use of smallest grinding media (down to 90 µm)
  • Exchangeable grinding chamber components of wear and corrosion resistant materials, adapted to your application
  • Simple integration into production plants
  • Applicable in a very wide viscosity range (from 20 mPas - 7000 mPas)
  • Low product temperatures due to intensive cooling of the grinding tank and the agitator shaft (Zeta® II design also available with rotor cooling)
  • Easy handling and process control
  • Easy access to the separation system
  • Grinding tank with lifting device
Supplier's Site
Agitator Bead Mill Wet Grinding Systems - Zeta - NETZSCH Premier Technologies LLC
Exton, PA, USA
Agitator Bead Mill Wet Grinding Systems
Zeta
Agitator Bead Mill Wet Grinding Systems Zeta
Grinding System Zeta® The Grinding System for Circulation and Multi-Pass Operation Suitable for a wide variety of every viscosity and almost any product, with this technology you will achieve the highest product qualities and finenesses into the nanometer range using a wide variety of grinding media from 0.1 mm to 3 mm in diameter. The closed horizontal agitator bead mill is designed for the highest product throughput rates and has a peg grinding system with extremely high grinding intensity. Easy and Reliable Operation The Zeta® grinding system is, in every respect, a user friendly, low-maintenance and very reliable grinding system. Starting with the structural design of the agitator mill, there is already a number of advantages: the horizontal orientation guarantees a homogeneous fill of the grinding media in the grinding tank. The start-up performance of the mill with product is therefore unproblematic and very high flow rates can be set without pressure build-up. The product outlet is located directly on the bottom of the grinding tank and is therefore easily accessible. During operation, the product flows horizontally through the agitator mill from the inlet on the bearing side and exits via the slotted pipe at the bottom of the tank. The forced conveyance of the product through the grind intensive grinding media fill guarantees a uniform load inside the mill, while the dynamic separation system reliably retains the grinding media in the grinding zone. This enables extremely high throughput rates without pressure build-up in the grinding chamber and creates ideal conditions for circulation or multipass operation. For precise temperature control, the agitator mill is equipped with an optimized cooling system. A coolable agitator shaft is also available as an option. Versatility without Limits The NETZSCH Zeta® grinding system has a wide range of applications and is equally suited both for processing very low-viscosity products and grinding products with a high solids concentration and correspondingly high viscosity, and everything in between. The product-wetted components are available in various materials. Depending on the application, materials such as NElast, ceramic, abrasion-resistant special steels and stainless steel are available. Focus on Your Benefits Peg grinding system with the highest grinding intensity Finenesses into the nanometer range Narrowest particle size distribution Greatest cost efficiency Exact reproducibility Effective centrifugal separation system Use of extremely small grinding beads from 0.1 mm diameter Logical design for the highest throughput rates Ideal for circulation/multipas s operation Optimal energy input with effective cooling Ideal temperature control Universally applicable for every product Scale-up possible from laboratory to production machine Reliable use of a wide variety of grinding media from 0.1 mm to 3 mm You achieve the best product qualities with maximum output and optimal energy efficiency Additional product-optimized grinding chamber configurations available upon request

Grinding System Zeta®

The Grinding System for Circulation and Multi-Pass Operation

Suitable for a wide variety of every viscosity and almost any product, with this technology you will achieve the highest product qualities and finenesses into the nanometer range using a wide variety of grinding media from 0.1 mm to 3 mm in diameter. The closed horizontal agitator bead mill is designed for the highest product throughput rates and has a peg grinding system with extremely high grinding intensity.

Easy and Reliable Operation

The Zeta® grinding system is, in every respect, a user friendly, low-maintenance and very reliable grinding system. Starting with the structural design of the agitator mill, there is already a number of advantages: the horizontal orientation guarantees a homogeneous fill of the grinding media in the grinding tank.

The start-up performance of the mill with product is therefore unproblematic and very high flow rates can be set without pressure build-up. The product outlet is located directly on the bottom of the grinding tank and is therefore easily accessible. During operation, the product flows horizontally through the agitator mill from the inlet on the bearing side and exits via the slotted pipe at the bottom of the tank.

The forced conveyance of the product through the grind intensive grinding media fill guarantees a uniform load inside the mill, while the dynamic separation system reliably retains the grinding media in the grinding zone. This enables extremely high throughput rates without pressure build-up in the grinding chamber and creates ideal conditions for circulation or multipass operation. For precise temperature control, the agitator mill is equipped with an optimized cooling system. A coolable agitator shaft is also available as an option.

Versatility without Limits

The NETZSCH Zeta® grinding system has a wide range of applications and is equally suited both for processing very low-viscosity products and grinding products with a high solids concentration and correspondingly high viscosity, and everything in between. The product-wetted components are available in various materials. Depending on the application, materials such as NElast, ceramic, abrasion-resistant special steels and stainless steel are available.

Focus on Your Benefits

  • Peg grinding system with the highest grinding intensity
  • Finenesses into the nanometer range
  • Narrowest particle size distribution
  • Greatest cost efficiency
  • Exact reproducibility
  • Effective centrifugal separation system
  • Use of extremely small grinding beads from 0.1 mm diameter
  • Logical design for the highest throughput rates Ideal for circulation/multipass operation
  • Optimal energy input with effective cooling
  • Ideal temperature control
  • Universally applicable for every product Scale-up possible from laboratory to production machine
  • Reliable use of a wide variety of grinding media from 0.1 mm to 3 mm
  • You achieve the best product qualities with maximum output and optimal energy efficiency
  • Additional product-optimized grinding chamber configurations available upon request
Supplier's Site Datasheet

Technical Specifications

  NETZSCH Premier Technologies LLC NETZSCH Premier Technologies LLC
Product Category Grinding Mills and Pulverizers Grinding Mills and Pulverizers
Product Number Zeta Zeta
Product Name Circulation Mills, Wet Grinding Agitator Bead Mill Wet Grinding Systems
Applications Chemicals; Metal or smelting; Ceramics or abrasives; Foundry sand or shell recovery; Ore and mineral processing; Paints, adhesives, pigment milling & dispersion; Other; Nano Applications Chemicals; Ceramics or abrasives; Ore and mineral processing; Paints, adhesives, pigment milling & dispersion; Other; Battery Materials, Nano Applications
Scale Production Production
Feed Solids-liquids - pastes, slurries or moist solids; Batch Solids-liquids - pastes, slurries or moist solids; Continuous; Batch
Type Pin or universal mills Ball or media mill; Pin or universal mills
Operation Fine milling (-100 mesh, +325 mesh products) Ultra-fine operation producing products less than 325 mesh; Deagglomerating or delumping; Operation that mixes solids in a liquid
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