StudSeal™ hermetic terminal seals provide a secure barrier for high current or high voltage transfers in sealed environments. Our products are designed for high vacuum and pressure applications, including air conditioning and refrigeration compressors, semiconductor processing equipment, vacuum furnaces, and power distribution equipment.
Customize your terminal seal
We also offer completely customized terminal seals with individual terminal ends or built as a multi-terminal plate assembly. The mechanical interface, number of terminals, and each terminal feedthrough end can be customized to meet the requirements of your specific application. While threaded terminals are most popular, other variations of threaded terminals as well as wires and connectors can be designed into a StudSeal feedthrough.
Standard Designs
Our standard hermetic terminal seals feature solid copper, heavy-current conductors sealed in NPT and face seal packages housing styles and stainless steel materials, with a hermetic, moisture-tight epoxy to seal between the conductor and housing. They are compatible with a wide range of liquids and gases, including refrigerants, oils, heat transfer fluids, and jet fuel, and comply with various certifications and standards.
DATASHEET
We manufacture custom designs for a range of production volumes to meet your fit, form, and functional requirements. Our products offer a moisture-tight seal for transferring power in and out of a sealed environment, and can handle operational loads of up to 1,000 amps and 15kV. Choose from standard or customized designs to meet your specific application needs.
Contact us today to discuss your hermetic terminal seal and power feedthrough requirements.
Features
PERFORMANCE CAPABILITIES
Suitable for high-current/amperag
e applications
Transfers power in and out of sealed environments
Up to 1,000 A and 15,000VAC
Easy connection points with simple ring terminals
Custom stud electrical connections available
Operating pressures of 10,000 psi
Operating temperatures range from -160°C through high temperatures of 200°C
Epoxy insulation
Brass or Copper Conductors
Custom housing materials available on request
ELECTRICAL CONNECTION TYPES
Threaded stud terminals (male and female)
Right-angle studs
Stud-to-wire
Busbar
Tubes
Pins
and more
MARKET CAPABILITIES
ISO 9001:2015
ISO 14001:2015
UL984 Standard for Hermetic Refrigerant Motor Compressors
ITAR DDTC Registration
STANDARD SAE DESIGNSStud Thread Housing Thread Housing Material LA LP L Hex Maximum Current Catalog Number 1/4”-20 3/4”-16 Stainless Steel 1.95” 3.14” 1.19” 1.0” 105 amps 27404 3/8”-16 3/4”-16 Stainless Steel 1.95” 3.14” 1.19” 1.0” 275 amps 27405 ½”-13 7/8”-14 Stainless Steel 2.0” 3.36” 1.34” 113/16” 500 amps 27406* 5/8”-11 1 1/16”-12 Stainless Steel 4.36” 3.31” 1.27” 13/8” 750 amps 27407*+ O-ring is Nitril rubber. Four Brass nuts per StudSeal. Custom power feedthroughs are common. Complete our contact form for any design modifications you require.
Pressure: To 1000 psi (higher pressure designs available)
Temperature: -40°F to 225°F Vacuum: 1×10-10 Torr
*Voltage for 27406 and 27407 is limited to 1000V
+ Convoluted Standoff
STANDARD NPT DESIGNSStud Thread Housing Thread Housing Material LA LP L Hex Maximum Current Catalog Number 1/4”-20 ½” NPT Brass 2” 3.09” 1.09” 7/8” 105 amps 27408 1/4”-20 ½” NPT Stainless Steel 2” 3.31” 1.09” 7/8” 105 amps 27408-SS 3/8”-16 ¾” NPT Brass 2” 3.17” 1.17” 11/8” 275 amps 27409 3/8”-16 ¾” NPT Stainless Steel 2” 3.57” 1.17” 11/8” 275 amps 27409-SS ½”-13 1” NPT Brass 2” 3.36” 1.36” 13/8” 500 amps 27410 ½”-13 1” NPT Stainless Steel 2” 3.36” 1.75” 13/8” 500 amps 27410-SS 5/8”-11 1” NPT Brass 3.38” 4.29” 1.36” 13/8” 750 amps 26212 5/8”-11 1” NPT Stainless Steel 3.38” 4.29” 1.36” 13/8” 750 amps 26212-SS Douglas Electrical offers a wide range of sealed conductors for high pressure and vacuum applications. Multi-pin plates from 1.5″ to 9″ square have been manufactured in volume, with current capacities from 10 to 1200 amps. Our flexible technology affords far greater design latitude than our competitors and provides customers with custom solutions at off-the-shelf prices.
Pressure: To 1000 psi (higher pressure designs available)
Temperature: -40°F to 225°F Vacuum: 1×10-10 Torr
StudSeal™ hermetic terminal seals provide a secure barrier for high current or high voltage transfers in sealed environments. Our products are designed for high vacuum and pressure applications, including air conditioning and refrigeration compressors, semiconductor processing equipment, vacuum furnaces, and power distribution equipment.
Customize your terminal seal
We also offer completely customized terminal seals with individual terminal ends or built as a multi-terminal plate assembly. The mechanical interface, number of terminals, and each terminal feedthrough end can be customized to meet the requirements of your specific application. While threaded terminals are most popular, other variations of threaded terminals as well as wires and connectors can be designed into a StudSeal feedthrough.
Standard Designs
Our standard hermetic terminal seals feature solid copper, heavy-current conductors sealed in NPT and face seal packages housing styles and stainless steel materials, with a hermetic, moisture-tight epoxy to seal between the conductor and housing. They are compatible with a wide range of liquids and gases, including refrigerants, oils, heat transfer fluids, and jet fuel, and comply with various certifications and standards.
DATASHEET
We manufacture custom designs for a range of production volumes to meet your fit, form, and functional requirements. Our products offer a moisture-tight seal for transferring power in and out of a sealed environment, and can handle operational loads of up to 1,000 amps and 15kV. Choose from standard or customized designs to meet your specific application needs.
Contact us today to discuss your hermetic terminal seal and power feedthrough requirements.
Features
PERFORMANCE CAPABILITIES
- Suitable for high-current/amperage applications
- Transfers power in and out of sealed environments
- Up to 1,000 A and 15,000VAC
- Easy connection points with simple ring terminals
- Custom stud electrical connections available
- Operating pressures of 10,000 psi
- Operating temperatures range from -160°C through high temperatures of 200°C
- Epoxy insulation
- Brass or Copper Conductors
- Custom housing materials available on request
ELECTRICAL CONNECTION TYPES
- Threaded stud terminals (male and female)
- Right-angle studs
- Stud-to-wire
- Busbar
- Tubes
- Pins
- and more
MARKET CAPABILITIES
- ISO 9001:2015
- ISO 14001:2015
- UL984 Standard for Hermetic Refrigerant Motor Compressors
- ITAR DDTC Registration
STANDARD SAE DESIGNSStud Thread Housing Thread Housing Material LA LP L Hex Maximum Current Catalog Number
1/4”-20 3/4”-16 Stainless Steel 1.95” 3.14” 1.19” 1.0” 105 amps 27404
3/8”-16 3/4”-16 Stainless Steel 1.95” 3.14” 1.19” 1.0” 275 amps 27405
½”-13 7/8”-14 Stainless Steel 2.0” 3.36” 1.34” 113/16” 500 amps 27406*
5/8”-11 1 1/16”-12 Stainless Steel 4.36” 3.31” 1.27” 13/8” 750 amps 27407*+
O-ring is Nitril rubber. Four Brass nuts per StudSeal. Custom power feedthroughs are common. Complete our contact form for any design modifications you require.
Pressure: To 1000 psi (higher pressure designs available)
Temperature: -40°F to 225°F
Vacuum: 1×10-10 Torr
*Voltage for 27406 and 27407 is limited to 1000V
+ Convoluted Standoff
STANDARD NPT DESIGNSStud Thread Housing Thread Housing Material LA LP L Hex Maximum Current Catalog Number
1/4”-20 ½” NPT Brass 2” 3.09” 1.09” 7/8” 105 amps 27408
1/4”-20 ½” NPT Stainless Steel 2” 3.31” 1.09” 7/8” 105 amps 27408-SS
3/8”-16 ¾” NPT Brass 2” 3.17” 1.17” 11/8” 275 amps 27409
3/8”-16 ¾” NPT Stainless Steel 2” 3.57” 1.17” 11/8” 275 amps 27409-SS
½”-13 1” NPT Brass 2” 3.36” 1.36” 13/8” 500 amps 27410
½”-13 1” NPT Stainless Steel 2” 3.36” 1.75” 13/8” 500 amps 27410-SS
5/8”-11 1” NPT Brass 3.38” 4.29” 1.36” 13/8” 750 amps 26212
5/8”-11 1” NPT Stainless Steel 3.38” 4.29” 1.36” 13/8” 750 amps 26212-SS
Douglas Electrical offers a wide range of sealed conductors for high pressure and vacuum applications. Multi-pin plates from 1.5″ to 9″ square have been manufactured in volume, with current capacities from 10 to 1200 amps. Our flexible technology affords far greater design latitude than our competitors and provides customers with custom solutions at off-the-shelf prices.
Pressure: To 1000 psi (higher pressure designs available)
Temperature: -40°F to 225°F
Vacuum: 1×10-10 Torr