Waukesha Bearings Custom Gas Turbine Brush Seals

Description
Flexible brush seals, made from backward-angled alloy bristles, are immune to rubbing and maintain their original clearance longer than labyrinth seals alone, ensuring minimum compressor stage leakage and improved turbine efficiency. Waukesha Bearings manufactures brush seals using the latest CNC technology, including precision wire EDM, which enables the holding of tight tolerances and dimensions. Advantages Reduce labyrinth bypass air flow by up to 50% Increase turbine efficiency by up to 2% Minimize shaft bowing and heating caused by rub-in features Fit into existing labyrinths, eliminating the need for casing modifications Extend time between seal replacements Reduce future repair costs with patented modular assembly Installation Locations Industrial gas turbines have adopted the brush seal in three primary locations: Bearing housing – to minimize leakage of high-pressure air at the #2 bearing housing seal and increase turbine performance High pressure packing (HPP) sealing (compressor section inner barrel sealing) – to reduce clearances and cut leakage of high-pressure air into the turbine wheel space Hot gas path interstage sealing – to reduce leakage between the diaphragm and turbine rotor into the stage 2 forward wheel space area, increasing efficiency Waukesha Bearings has provided hundreds of gas turbine brush seals for the most common GE Frames (the 9, 7, 6, and 5 models) and the Westinghouse 501 series.
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Description
Flexible brush seals, made from backward-angled alloy bristles, are immune to rubbing and maintain their original clearance longer than labyrinth seals alone, ensuring minimum compressor stage leakage and improved turbine efficiency. Waukesha Bearings manufactures brush seals using the latest CNC technology, including precision wire EDM, which enables the holding of tight tolerances and dimensions. Advantages Reduce labyrinth bypass air flow by up to 50% Increase turbine efficiency by up to 2% Minimize shaft bowing and heating caused by rub-in features Fit into existing labyrinths, eliminating the need for casing modifications Extend time between seal replacements Reduce future repair costs with patented modular assembly Installation Locations Industrial gas turbines have adopted the brush seal in three primary locations: Bearing housing – to minimize leakage of high-pressure air at the #2 bearing housing seal and increase turbine performance High pressure packing (HPP) sealing (compressor section inner barrel sealing) – to reduce clearances and cut leakage of high-pressure air into the turbine wheel space Hot gas path interstage sealing – to reduce leakage between the diaphragm and turbine rotor into the stage 2 forward wheel space area, increasing efficiency Waukesha Bearings has provided hundreds of gas turbine brush seals for the most common GE Frames (the 9, 7, 6, and 5 models) and the Westinghouse 501 series.
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Suppliers

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Custom Gas Turbine Brush Seals -  - Waukesha Bearings
Waukesha, WI, United States
Custom Gas Turbine Brush Seals
Custom Gas Turbine Brush Seals
Flexible brush seals, made from backward-angled alloy bristles, are immune to rubbing and maintain their original clearance longer than labyrinth seals alone, ensuring minimum compressor stage leakage and improved turbine efficiency. Waukesha Bearings manufactures brush seals using the latest CNC technology, including precision wire EDM, which enables the holding of tight tolerances and dimensions. Advantages Reduce labyrinth bypass air flow by up to 50% Increase turbine efficiency by up to 2% Minimize shaft bowing and heating caused by rub-in features Fit into existing labyrinths, eliminating the need for casing modifications Extend time between seal replacements Reduce future repair costs with patented modular assembly Installation Locations Industrial gas turbines have adopted the brush seal in three primary locations: Bearing housing – to minimize leakage of high-pressure air at the #2 bearing housing seal and increase turbine performance High pressure packing (HPP) sealing (compressor section inner barrel sealing) – to reduce clearances and cut leakage of high-pressure air into the turbine wheel space Hot gas path interstage sealing – to reduce leakage between the diaphragm and turbine rotor into the stage 2 forward wheel space area, increasing efficiency Waukesha Bearings has provided hundreds of gas turbine brush seals for the most common GE Frames (the 9, 7, 6, and 5 models) and the Westinghouse 501 series.

Flexible brush seals, made from backward-angled alloy bristles, are immune to rubbing and maintain their original clearance longer than labyrinth seals alone, ensuring minimum compressor stage leakage and improved turbine efficiency.

Waukesha Bearings manufactures brush seals using the latest CNC technology, including precision wire EDM, which enables the holding of tight tolerances and dimensions.

Advantages

  • Reduce labyrinth bypass air flow by up to 50%
  • Increase turbine efficiency by up to 2%
  • Minimize shaft bowing and heating caused by rub-in features
  • Fit into existing labyrinths, eliminating the need for casing modifications
  • Extend time between seal replacements
  • Reduce future repair costs with patented modular assembly

Installation Locations

Industrial gas turbines have adopted the brush seal in three primary locations:

  • Bearing housing – to minimize leakage of high-pressure air at the #2 bearing housing seal and increase turbine performance
  • High pressure packing (HPP) sealing (compressor section inner barrel sealing) – to reduce clearances and cut leakage of high-pressure air into the turbine wheel space
  • Hot gas path interstage sealing – to reduce leakage between the diaphragm and turbine rotor into the stage 2 forward wheel space area, increasing efficiency

Waukesha Bearings has provided hundreds of gas turbine brush seals for the most common GE Frames (the 9, 7, 6, and 5 models) and the Westinghouse 501 series.

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Technical Specifications

  Waukesha Bearings
Product Category Brush Seals
Product Name Custom Gas Turbine Brush Seals
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