Marposs Corp Tool and Process Monitoring System CTMCPU

Description
DESCRIPTION The CTMCPU system is a powerful monitoring system. By using dedicated strategies and interfaces CTM also provides process control (friction stir welding, brushing, riveting, deburring, assembling, etc.). A Digital Torque Adapter (DTA) option uses the machine feed force- and torque data (e.g. SIEMENS compile cycle, FANUC FOCAS etc.) from the machine controls. Up to 8 drives can be monitored in parallel. To meet the requirements and technical specifications, CTMCPU can be adapted to almost any production scenario with different dedicated monitoring strategies and analysis software: Gear hobbing: focus on safeguarding the expensive milling cutter and on increasing the milling cutter tool life Fluid: focus on checking the proper coolant flow rate. Statistics: focus on process analysis in order to find and eliminate reasons of a malfunction Adaptive Control: focus on continuously adapting the processing speed to the condition of material, tools and machines. With the process documentation option recording events, data collection and data transfer to different (network) devices can be realized. The function prepares the data for C-THRU4.0. Integration CTMCPU offers utmost flexibility to the OEM. The many configuration options allow the integration into any given system architecture: CTMCPU with the Ethernet connection to IPC of the NC control CTMCPU with GEMBOX via VNC connection CTMCPU with external IPC independent of the NC control BENEFITS Tool and process monitoring system with numerous configuration possibilities Monitoring functions in real time with 4 measuring channels Digital and/or analog sensor signals can be used Based on the collected data, wear-limits can be defined to optimize the tool life. Reading of parameters, changing and reloading via a WINDOWS based control / PC High performance in data processing for the Industrial Internet of Things Interconnection with other systems and applications in Industry 4.0 (Smart Factory) e.g. via MTConnect connection FPGA allows customization of the CTM firmware Very fast reaction by using the integrated I/O-module CTM is specified by various users VERSIONS The evaluation unit for CTMCPU comes in different versions according to the required communication standard and the PLC in use. CTMCPU PB FOCAS: For the connection to the PLC via Profibus CTMCPU PB FOCAS oder CTMCPU PN FOCAS S828: For the use with Fanuc controls CTMCPU PN FOCAS S828: For the connection to the PLC via ProfiNet CTMCPU PN FOCAS S828: For the use with SIEMENS 828 systems
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Description
DESCRIPTION The CTMCPU system is a powerful monitoring system. By using dedicated strategies and interfaces CTM also provides process control (friction stir welding, brushing, riveting, deburring, assembling, etc.). A Digital Torque Adapter (DTA) option uses the machine feed force- and torque data (e.g. SIEMENS compile cycle, FANUC FOCAS etc.) from the machine controls. Up to 8 drives can be monitored in parallel. To meet the requirements and technical specifications, CTMCPU can be adapted to almost any production scenario with different dedicated monitoring strategies and analysis software: Gear hobbing: focus on safeguarding the expensive milling cutter and on increasing the milling cutter tool life Fluid: focus on checking the proper coolant flow rate. Statistics: focus on process analysis in order to find and eliminate reasons of a malfunction Adaptive Control: focus on continuously adapting the processing speed to the condition of material, tools and machines. With the process documentation option recording events, data collection and data transfer to different (network) devices can be realized. The function prepares the data for C-THRU4.0. Integration CTMCPU offers utmost flexibility to the OEM. The many configuration options allow the integration into any given system architecture: CTMCPU with the Ethernet connection to IPC of the NC control CTMCPU with GEMBOX via VNC connection CTMCPU with external IPC independent of the NC control BENEFITS Tool and process monitoring system with numerous configuration possibilities Monitoring functions in real time with 4 measuring channels Digital and/or analog sensor signals can be used Based on the collected data, wear-limits can be defined to optimize the tool life. Reading of parameters, changing and reloading via a WINDOWS based control / PC High performance in data processing for the Industrial Internet of Things Interconnection with other systems and applications in Industry 4.0 (Smart Factory) e.g. via MTConnect connection FPGA allows customization of the CTM firmware Very fast reaction by using the integrated I/O-module CTM is specified by various users VERSIONS The evaluation unit for CTMCPU comes in different versions according to the required communication standard and the PLC in use. CTMCPU PB FOCAS: For the connection to the PLC via Profibus CTMCPU PB FOCAS oder CTMCPU PN FOCAS S828: For the use with Fanuc controls CTMCPU PN FOCAS S828: For the connection to the PLC via ProfiNet CTMCPU PN FOCAS S828: For the use with SIEMENS 828 systems
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Suppliers

Company
Product
Description
Supplier Links
Tool and Process Monitoring System - CTMCPU - Marposs Corp
Auburn Hills, MI, United States
Tool and Process Monitoring System
CTMCPU
Tool and Process Monitoring System CTMCPU
DESCRIPTION The CTMCPU system is a powerful monitoring system. By using dedicated strategies and interfaces CTM also provides process control (friction stir welding, brushing, riveting, deburring, assembling, etc.). A Digital Torque Adapter (DTA) option uses the machine feed force- and torque data (e.g. SIEMENS compile cycle, FANUC FOCAS etc.) from the machine controls. Up to 8 drives can be monitored in parallel. To meet the requirements and technical specifications, CTMCPU can be adapted to almost any production scenario with different dedicated monitoring strategies and analysis software: Gear hobbing: focus on safeguarding the expensive milling cutter and on increasing the milling cutter tool life Fluid: focus on checking the proper coolant flow rate. Statistics: focus on process analysis in order to find and eliminate reasons of a malfunction Adaptive Control: focus on continuously adapting the processing speed to the condition of material, tools and machines. With the process documentation option recording events, data collection and data transfer to different (network) devices can be realized. The function prepares the data for C-THRU4.0. Integration CTMCPU offers utmost flexibility to the OEM. The many configuration options allow the integration into any given system architecture: CTMCPU with the Ethernet connection to IPC of the NC control CTMCPU with GEMBOX via VNC connection CTMCPU with external IPC independent of the NC control BENEFITS Tool and process monitoring system with numerous configuration possibilities Monitoring functions in real time with 4 measuring channels Digital and/or analog sensor signals can be used Based on the collected data, wear-limits can be defined to optimize the tool life. Reading of parameters, changing and reloading via a WINDOWS based control / PC High performance in data processing for the Industrial Internet of Things Interconnection with other systems and applications in Industry 4.0 (Smart Factory) e.g. via MTConnect connection FPGA allows customization of the CTM firmware Very fast reaction by using the integrated I/O-module CTM is specified by various users VERSIONS The evaluation unit for CTMCPU comes in different versions according to the required communication standard and the PLC in use. CTMCPU PB FOCAS: For the connection to the PLC via Profibus CTMCPU PB FOCAS oder CTMCPU PN FOCAS S828: For the use with Fanuc controls CTMCPU PN FOCAS S828: For the connection to the PLC via ProfiNet CTMCPU PN FOCAS S828: For the use with SIEMENS 828 systems

DESCRIPTION

The CTMCPU system is a powerful monitoring system. By using dedicated strategies and interfaces CTM also provides process control (friction stir welding, brushing, riveting, deburring, assembling, etc.).

A Digital Torque Adapter (DTA) option uses the machine feed force- and torque data (e.g. SIEMENS compile cycle, FANUC FOCAS etc.) from the machine controls. Up to 8 drives can be monitored in parallel.

To meet the requirements and technical specifications, CTMCPU can be adapted to almost any production scenario with different dedicated monitoring strategies and analysis software:

  • Gear hobbing: focus on safeguarding the expensive milling cutter and on increasing the milling cutter tool life
  • Fluid: focus on checking the proper coolant flow rate.
  • Statistics: focus on process analysis in order to find and eliminate reasons of a malfunction
  • Adaptive Control: focus on continuously adapting the processing speed to the condition of material, tools and machines.
  • With the process documentation option recording events, data collection and data transfer to different (network) devices can be realized. The function prepares the data for C-THRU4.0.

Integration

CTMCPU offers utmost flexibility to the OEM. The many configuration options allow the integration into any given system architecture:

  • CTMCPU with the Ethernet connection to IPC of the NC control
  • CTMCPU with GEMBOX via VNC connection
  • CTMCPU with external IPC independent of the NC control

BENEFITS

  • Tool and process monitoring system with numerous configuration possibilities
  • Monitoring functions in real time with 4 measuring channels
  • Digital and/or analog sensor signals can be used
  • Based on the collected data, wear-limits can be defined to optimize the tool life.
  • Reading of parameters, changing and reloading via a WINDOWS based control / PC
  • High performance in data processing for the Industrial Internet of Things
  • Interconnection with other systems and applications in Industry 4.0 (Smart Factory) e.g. via MTConnect connection
  • FPGA allows customization of the CTM firmware
  • Very fast reaction by using the integrated I/O-module
  • CTM is specified by various users

VERSIONS

The evaluation unit for CTMCPU comes in different versions according to the required communication standard and the PLC in use.

  • CTMCPU PB FOCAS: For the connection to the PLC via Profibus
  • CTMCPU PB FOCAS oder CTMCPU PN FOCAS S828: For the use with Fanuc controls
  • CTMCPU PN FOCAS S828: For the connection to the PLC via ProfiNet
  • CTMCPU PN FOCAS S828: For the use with SIEMENS 828 systems
Supplier's Site Datasheet

Technical Specifications

  Marposs Corp
Product Category Process Monitors
Product Number CTMCPU
Product Name Tool and Process Monitoring System
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