Radiator Core Bake Ovens bond copper brass radiators and heat exchangers.
A function of a Radiator Core Bake Oven is to bond copper brass radiators and heat exchangers. The Core Bake Oven is available in either a Batch or Continuous Conveyor configuration.
With the batch process (large cores or low volume), the cores are placed onto the cart. The cart is loaded manually, or automatically, into the oven. The process time is controlled by a cycle timer to ensure proper bonding.
With the continuous process (high volume production), the cores are placed onto the conveyor system (belt or chain) and automatically conveyed through the oven. The process time is controlled by the conveyor speed which ensures proper bonding takes place. The system can be incorporated with other equipment including fluxers, blow-offs, and squaring fixtures.
Approaching each project as a partnership, the goal of our Engineering Staff is to share the customer’s vision to produce the best Core Bake Oven solution for the thermal processing application.
Each Industrial Oven project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals, part configuration and construction, part mass, temperature profile, and facility location or elevation.
Each Radiator Core Bake Oven is tested for performance, accuracy, safety systems, air management and temperature uniformity.
The equipment conforms, in accordance with customer requirements, to the following standards: NFPA, IRI, FM, OSHA, JIC, NEC, UL, and CE.
Providing a distinct competitive advantage, International Thermal Systems offers a number of patent protected heat processing solutions.
Our Technical Service Department provides international support for ALL makes and models of thermal processing equipment.
The Radiator Core Bake Oven will carry an 18-month extended manufacturer’s warranty from the date of shipment.
Radiator Core Bake Oven Features include:
Economical operation is achieved with superior thermal process engineering practices that apply state-of-the-art insulation material, airflow management, and custom programming.
Recirculation fans with high efficiency motors to reduce energy consumption.
Recirculation ductwork designs provide precise airflow to specific areas of the product resulting in smaller foot print ovens thus reducing utility and factory space costs.
High-efficiency (gas or electric) heat sources to reduce energy costs.
Robust structural oven frames and component supports.
Application specific insulation materials are selected to provide optimum insulating characteristics and long term energy savings.
Design considerations for easy access to process areas and oven components.
Private labeled and purchased components meet UL, UR, and CE standards.
Programmable controllers with HMI (Human Machine Interface) displays allow for user friendly operation and machine diagnostics.
NEMA style control panels.
Factory tested to ensure on time delivery and field start up.
24/7 factory direct technical service and spare parts group.
Available Options
Inert atmosphere ovens and furnaces.
Can construction oven and furnace bodies.
Exhaust air to air heat recovery systems.
Thermal and regenerative oxidizers.
Industrial computers with Ethernet for remote diagnostic and communication capabilities.
UL or CE certified control panels or complete systems.
PE certifications to meet a variety of client or government specific requirements.
Advance thermal, vibratory, and dB testing with certification.
In-house laboratory featuring a custom test oven and other related thermal equipment.
Factory direct installation services.
Conduct an energy efficiency analysis on the existing thermal processing equipment.
Upgrade for all makes and models of thermal processing equipment to meet today’s process, energy, and government standards.
Typical Heat Processing Application(s)
Intended for use with all shapes and sizes of copper brass heat exchangers.
Industry Applications
Aerospace
Agriculture
Automotive
Heavy Duty Equipment
HVAC
Mining
Transportation
Temperature Ranges up to 700°F (371°C)
Power Source Options
Main Power Supplies 208 to 690 Volt AC, 50 and 60 HZ
Control Voltage 24 Volt DC or 120/220 Volt AC
Heat Sources
Electric
LPG
Natural Gas
Fuel Oil
Steam
Other Fuel Mixtures
Material Handling Options
Belts: Flat Wire, Balanced Weave or Mesh
Chains: Horizontal, Slat and other attachments
Overhead: Enclosed Track and I-beam
Cart on track
Construction Specifications
316L Stainless Steel interior, exterior front, and door
Heavy gauge Aluminized Steel outer shell
Optional complete 316L Stainless Steel construction available.
High-Density energy-saving insulation
Panel or can type construction available
Access to the interior of the oven, fan, and heating chamber
Radiator Core Bake Ovens bond copper brass radiators and heat exchangers.
A function of a Radiator Core Bake Oven is to bond copper brass radiators and heat exchangers. The Core Bake Oven is available in either a Batch or Continuous Conveyor configuration.
With the batch process (large cores or low volume), the cores are placed onto the cart. The cart is loaded manually, or automatically, into the oven. The process time is controlled by a cycle timer to ensure proper bonding.
With the continuous process (high volume production), the cores are placed onto the conveyor system (belt or chain) and automatically conveyed through the oven. The process time is controlled by the conveyor speed which ensures proper bonding takes place. The system can be incorporated with other equipment including fluxers, blow-offs, and squaring fixtures.
Approaching each project as a partnership, the goal of our Engineering Staff is to share the customer’s vision to produce the best Core Bake Oven solution for the thermal processing application.
Each Industrial Oven project undergoes a comprehensive evaluation of every production requirement. The assessment includes areas such as production goals, part configuration and construction, part mass, temperature profile, and facility location or elevation.
Each Radiator Core Bake Oven is tested for performance, accuracy, safety systems, air management and temperature uniformity.
The equipment conforms, in accordance with customer requirements, to the following standards: NFPA, IRI, FM, OSHA, JIC, NEC, UL, and CE.
Providing a distinct competitive advantage, International Thermal Systems offers a number of patent protected heat processing solutions.
Our Technical Service Department provides international support for ALL makes and models of thermal processing equipment.
The Radiator Core Bake Oven will carry an 18-month extended manufacturer’s warranty from the date of shipment.
Radiator Core Bake Oven Features include:
- Economical operation is achieved with superior thermal process engineering practices that apply state-of-the-art insulation material, airflow management, and custom programming.
- Recirculation fans with high efficiency motors to reduce energy consumption.
- Recirculation ductwork designs provide precise airflow to specific areas of the product resulting in smaller foot print ovens thus reducing utility and factory space costs.
- High-efficiency (gas or electric) heat sources to reduce energy costs.
- Robust structural oven frames and component supports.
- Application specific insulation materials are selected to provide optimum insulating characteristics and long term energy savings.
- Design considerations for easy access to process areas and oven components.
- Private labeled and purchased components meet UL, UR, and CE standards.
- Programmable controllers with HMI (Human Machine Interface) displays allow for user friendly operation and machine diagnostics.
- NEMA style control panels.
- Factory tested to ensure on time delivery and field start up.
- 24/7 factory direct technical service and spare parts group.
Available Options
- Inert atmosphere ovens and furnaces.
- Can construction oven and furnace bodies.
- Exhaust air to air heat recovery systems.
- Thermal and regenerative oxidizers.
- Industrial computers with Ethernet for remote diagnostic and communication capabilities.
- UL or CE certified control panels or complete systems.
- PE certifications to meet a variety of client or government specific requirements.
- Advance thermal, vibratory, and dB testing with certification.
- In-house laboratory featuring a custom test oven and other related thermal equipment.
- Factory direct installation services.
- Conduct an energy efficiency analysis on the existing thermal processing equipment.
- Upgrade for all makes and models of thermal processing equipment to meet today’s process, energy, and government standards.
Typical Heat Processing Application(s)
Intended for use with all shapes and sizes of copper brass heat exchangers.
Industry Applications
- Aerospace
- Agriculture
- Automotive
- Heavy Duty Equipment
- HVAC
- Mining
- Transportation
Temperature Ranges up to 700°F (371°C)
Power Source Options
- Main Power Supplies 208 to 690 Volt AC, 50 and 60 HZ
- Control Voltage 24 Volt DC or 120/220 Volt AC
Heat Sources
- Electric
- LPG
- Natural Gas
- Fuel Oil
- Steam
- Other Fuel Mixtures
Material Handling Options
- Belts: Flat Wire, Balanced Weave or Mesh
- Chains: Horizontal, Slat and other attachments
- Overhead: Enclosed Track and I-beam
- Cart on track
Construction Specifications
- 316L Stainless Steel interior, exterior front, and door
- Heavy gauge Aluminized Steel outer shell
- Optional complete 316L Stainless Steel construction available.
- High-Density energy-saving insulation
- Panel or can type construction available
- Access to the interior of the oven, fan, and heating chamber