Producing oil and gas is a complex task that requires specialized power generation equipment. Cat 3500 generator sets with Dynamic Gas Blending offer the lowest owning and operating cost by displacing diesel with low cost gas. They are specifically designed for the oilfield and combine decades of experience in diesel and gas engines with the latest electronics to ensure highest performance, optimum dual fuel operation, low emissions, and simplified operator interface. Cat generator sets are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. 3516B generator set with dynamic gas blending kit. Ratings: 1600 ekW (2000 kVA) @ 50 Hz (1500 rpm). Dynamic Gas Blending System
- Achieves up to 70% substitution while maintaining diesel performance and safe engine operation - Closed loop control system enables maximum substitution over the widest load range in the industry - Maintains traditional diesel generator set power and transient response performance - Accepts a wide range of gas quality and automatically adjusts to fuel quality changes, eliminating the need for field calibration - EMCP 4.4 control panel features simplified rig integration, remote monitoring capabilities, and single point interface for the engine, generator, and Dynamic Gas Blending functions - Leverages current hardware from G3516 product line while minimizing change to core diesel engine - Maintains existing diesel maintenance and overhaul intervals proven in oilfield applications Engine Design
- Market-leading power density - Proven reliability and durability - Robust design prolongs life and lowers owning and operating costs - Long overhaul life proven in oilfield applications - Core engine components designed for reconditioning and reuse at overhaul Safety
- E-stop pushbutton on instrument panel - Air shutoff and explosion relief valves - Configurable alarm and shutdown features - Extra alarm switches available for customer-supplied inputs - Flame arrestors Ease of Installation and Packaging
EMCP 4.4 control panel uses standard communication protocols to integrate easily with rig monitoring equipment to track engine health and substitution performance - Paralleling and load sharing capability - Fully integrated diesel and gas controls into single engine control unit - Single point operation for generator set and Dynamic Gas Blending system - Dynamic Gas Blending system automatically activates when gas supply is detected Custom Packaging
For any petroleum application, trust Caterpillar to meet your project needs with custom factory generator sets and mechanical packages. Cat engines, generators, controls, radiators, and transmissions can be custom designed and matched in collaboration with our local dealers to create unique solutions. Custom packages are globally supported and are covered by a one year warranty after startup. Product Support Offered Through the Global Cat Dealer Network
- More than 2,200 dealer outlets - Cat factory-trained dealer technicians service every aspect of your Cat petroleum product - Worldwide parts availability, service, and warranty - Preventive maintenance agreements available for repairbefore- failure options - S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: • Internal engine component condition • Presence of unwanted fluids • Presence of combustion by-products • Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience
Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo
.com. 3516B with Dynamic Gas Blending Standard Equipment Air Inlet System
Aftercooler core — corrosion resistant
Air cleaner — regular duty with soot filter
Service indicators
Flame arrestors Control System
ADEM A4 ECU
ISM (integrated sensor module) for combustion feedback sensors
Exhaust gas temperature sensors Cooling System
Radiator cooled - land based
Outlet controlled thermostat and housing
Jacket water pump — gear-driven
Dual outlet
Aftercooler cooling pump (SCAC) — gear-driven centrifugal Diesel Fuel System
Fuel filter
Fuel transfer pump
Flexible fuel lines
Fuel priming pump
Electronically controlled unit injectors Exhaust System
Exhaust flexible fitting, adapter and flanges
Dual turbochargers with water-cooled bearings Flywheel and Flywheel Housing
SAE No. 00
SAE standard rotation Gaseous Fuel System
Low pressure regulator
Electronically actuated fuel control valve
Gaseous fuel heater
Electronically controlled gas shut-off valve
Gas induction nozzles
CSA certified gas electronic components Instrumentation
Analog gauges
EMCP 4.4 control panel Lube System
Crankcase breather
Oil cooler
Oil filter
Shallow oil pan
Oil pan drain valve Mounting System
Oilfield base
Heavy-duty land rig inner baseframe — three-point mount to oilfield base Power Take-Offs
Accessory drive Protection System
ADEM A4 ECU monitoring system provides engine protection strategies to protect against adverse operating conditions. Selected parameters are customer programmable. Starting System
Air starting motor
Air silencer General
Paint — Cat yellow
Vibration damper and guard
Lifting eyes
Lift and cable tow provisions 3516B with Dynamic Gas Blending Optional Equipment Air Inlet System
Heavy-duty air cleaners and precleaners
Remote air inlet adapters Charging System
Battery charger
Charging alternator Control System
Load sharing module
Cat digital voltage regulator
Governor conversion
2301A load sharing governor Cooling Systems
High gloss black folded core radiators and conventional core radiator
Coolant regulator conversions
Belt guard, radiator guard
Blower fan – engine mounted
Fan drive and fan pulley
Radiator mounting
Water level switch gauge
Coolant level sensors European Union Certifications Exhaust System
Elbows
Mufflers
Flange and exhaust expanders Fuel System
Primary fuel filter
Fuel cooler Generator
Oilfield spec twin-bearing, close-coupled Generator Attachments
Air filter
Low voltage extension box
Potential transformer
Manual voltage control
Current droop transformers
Cable access box
Bearing temperature detectors Instrumentation
Customer programmable annunciator
Gauges and instrument panels
Switches, relays, and contractors Lube System
Fumes disposal
Oil filter, oil pan accessories
Sump pumps Mounting System
Oilfield outer base with three-point mount Power Take-Offs
Front stub shaft
Pulleys Protection System
Explosion relieve valve, shutoffs
Switches and contacts/relays
Oil pressure monitors, sensors Starting System
Air pressure regulator
Starting aids General
Tool set
Cat data link wire
Producing oil and gas is a complex task that requires specialized power generation equipment. Cat 3500 generator sets with Dynamic Gas Blending offer the lowest owning and operating cost by displacing diesel with low cost gas. They are specifically designed for the oilfield and combine decades of experience in diesel and gas engines with the latest electronics to ensure highest performance, optimum dual fuel operation, low emissions, and simplified operator interface. Cat generator sets are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. 3516B generator set with dynamic gas blending kit. Ratings: 1600 ekW (2000 kVA) @ 50 Hz (1500 rpm).
Dynamic Gas Blending System
- Achieves up to 70% substitution while maintaining diesel performance and safe engine operation - Closed loop control system enables maximum substitution over the widest load range in the industry - Maintains traditional diesel generator set power and transient response performance - Accepts a wide range of gas quality and automatically adjusts to fuel quality changes, eliminating the need for field calibration - EMCP 4.4 control panel features simplified rig integration, remote monitoring capabilities, and single point interface for the engine, generator, and Dynamic Gas Blending functions - Leverages current hardware from G3516 product line while minimizing change to core diesel engine - Maintains existing diesel maintenance and overhaul intervals proven in oilfield applications
Engine Design
- Market-leading power density - Proven reliability and durability - Robust design prolongs life and lowers owning and operating costs - Long overhaul life proven in oilfield applications - Core engine components designed for reconditioning and reuse at overhaul
Safety
- E-stop pushbutton on instrument panel - Air shutoff and explosion relief valves - Configurable alarm and shutdown features - Extra alarm switches available for customer-supplied inputs - Flame arrestors
Ease of Installation and Packaging
EMCP 4.4 control panel uses standard communication protocols to integrate easily with rig monitoring equipment to track engine health and substitution performance - Paralleling and load sharing capability - Fully integrated diesel and gas controls into single engine control unit - Single point operation for generator set and Dynamic Gas Blending system - Dynamic Gas Blending system automatically activates when gas supply is detected
Custom Packaging
For any petroleum application, trust Caterpillar to meet your project needs with custom factory generator sets and mechanical packages. Cat engines, generators, controls, radiators, and transmissions can be custom designed and matched in collaboration with our local dealers to create unique solutions. Custom packages are globally supported and are covered by a one year warranty after startup.
Product Support Offered Through the Global Cat Dealer Network
- More than 2,200 dealer outlets - Cat factory-trained dealer technicians service every aspect of your Cat petroleum product - Worldwide parts availability, service, and warranty - Preventive maintenance agreements available for repairbefore- failure options - S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: • Internal engine component condition • Presence of unwanted fluids • Presence of combustion by-products • Site-specific oil change interval
Over 80 Years of Engine Manufacturing Experience
Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products.
Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo.com.
3516B with Dynamic Gas Blending Standard Equipment
Air Inlet System
- Aftercooler core — corrosion resistant
- Air cleaner — regular duty with soot filter
- Service indicators
- Flame arrestors
Control System
- ADEM A4 ECU
- ISM (integrated sensor module) for combustion feedback sensors
- Exhaust gas temperature sensors
Cooling System
- Radiator cooled - land based
- Outlet controlled thermostat and housing
- Jacket water pump — gear-driven
- Dual outlet
- Aftercooler cooling pump (SCAC) — gear-driven centrifugal
Diesel Fuel System
- Fuel filter
- Fuel transfer pump
- Flexible fuel lines
- Fuel priming pump
- Electronically controlled unit injectors
Exhaust System
- Exhaust flexible fitting, adapter and flanges
- Dual turbochargers with water-cooled bearings
Flywheel and Flywheel Housing
- SAE No. 00
- SAE standard rotation
Gaseous Fuel System
- Low pressure regulator
- Electronically actuated fuel control valve
- Gaseous fuel heater
- Electronically controlled gas shut-off valve
- Gas induction nozzles
- CSA certified gas electronic components
Instrumentation
- Analog gauges
- EMCP 4.4 control panel
Lube System
- Crankcase breather
- Oil cooler
- Oil filter
- Shallow oil pan
- Oil pan drain valve
Mounting System
- Oilfield base
- Heavy-duty land rig inner baseframe — three-point mount to oilfield base
Power Take-Offs
Protection System
- ADEM A4 ECU monitoring system provides engine protection strategies to protect against adverse operating conditions. Selected parameters are customer programmable.
Starting System
- Air starting motor
- Air silencer
General
- Paint — Cat yellow
- Vibration damper and guard
- Lifting eyes
- Lift and cable tow provisions
3516B with Dynamic Gas Blending Optional Equipment
Air Inlet System
- Heavy-duty air cleaners and precleaners
- Remote air inlet adapters
Charging System
- Battery charger
- Charging alternator
Control System
- Load sharing module
- Cat digital voltage regulator
- Governor conversion
- 2301A load sharing governor
Cooling Systems
- High gloss black folded core radiators and conventional core radiator
- Coolant regulator conversions
- Belt guard, radiator guard
- Blower fan – engine mounted
- Fan drive and fan pulley
- Radiator mounting
- Water level switch gauge
- Coolant level sensors
European Union Certifications
Exhaust System
- Elbows
- Mufflers
- Flange and exhaust expanders
Fuel System
- Primary fuel filter
- Fuel cooler
Generator
- Oilfield spec twin-bearing, close-coupled
Generator Attachments
- Air filter
- Low voltage extension box
- Potential transformer
- Manual voltage control
- Current droop transformers
- Cable access box
- Bearing temperature detectors
Instrumentation
- Customer programmable annunciator
- Gauges and instrument panels
- Switches, relays, and contractors
Lube System
- Fumes disposal
- Oil filter, oil pan accessories
- Sump pumps
Mounting System
- Oilfield outer base with three-point mount
Power Take-Offs
Protection System
- Explosion relieve valve, shutoffs
- Switches and contacts/relays
- Oil pressure monitors, sensors
Starting System
- Air pressure regulator
- Starting aids
General
- Tool set
- Cat data link wire