The 3512C (HD) offshore engine for well stimulation operations was specifically developed to operate in harsh environments offshore while meeting the highest standards in performance, durability, reliability, and emissions. Cat engines are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. 3512C (HD) offshore engines, with ratings: 1678-1864 bkW (2250-2500 bhp) @ 1900 rpm meet IMO Tier II and U.S. EPA Marine Tier 2 emission standards. Making Your Investment Work Harder
- Separate Circuit Aftercooler (SCAC) • Flexible cooling options • Compatible with industry-standard radiator - Industry-leading power and torque capabilities optimized for fracturing applications - Simplified controls and customer connection points decrease time to get up and running - Optimized ambient and altitude capabilities for operating flexibility - Corrosion-resistant stainless steel lines, bellows, and highnickel-content exhaust manifolds - All external aluminum alloy parts have a baked phenolic coating for corrosion protection - SOLAS spray shielding on fuel and oil lines TH55 petroleum transmission: • Optimized for petroleum pumping applications • Evenly spaced gear ratios provide smooth shifting for pumping • Provides a much broader range of pumping speeds than the competition • Deep first-gear ratio ideal for application flexibility, allows pumping at lower flow rates and pressure Engine Design
- Proven reliability and durability - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range - Air shutoff — integrated with engine controls Cooling System
Separate Circuit Aftercooler (SCAC) Engine-Mounted Transmission Oil Cooler —
Integration with engine cooling system allows ease of installation and a tighter overall engine package Advanced Digital Engine Management
ADEM A3 engine management system integrates speed control, air/fuel ratio control and ignition/detonation controls into a complete engine management system with integrated digital ignition, engine protection and monitoring Custom Packaging
For any petroleum application, trust Caterpillar to meet your exact needs with a factory custom package. Cat® engines,generators, enclosures, controls, radiators, transmissions — anything your project requires — can be custom designed and matched to create a one-of-a kind solution. Custom packages are globally supported and are covered by a oneyear warranty after startup. Full Range of Attachments
Large variety of factory-installed engine attachments reduces packaging time Testing
Every engine is full-load tested to ensure proper engine performance Product Support Offered Through Global Cat Dealer
- More than 2,200 dealer outlets - Cat factory-trained dealer technicians service every aspect of your petroleum engine - Cat parts and labor warranty - Preventive maintenance agreements available for repairbefore-failure options - S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: • Internal engine component condition • Presence of unwanted fluids • Presence of combustion by-products • Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience
- Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. • Cast engine blocks, heads, cylinder liners, front and flywheel housings • Machine critical components • Assemble complete engine Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo
.com 3512C HD (Offshore) Standard Equipment Air Inlet System
Heavy-duty air cleaners (dual element/service indicator)
Four center-mounted turbochargers Control System
Cat® ADEM A3 ECU — LH
With electronic fuel injector fuel system (10 amp DC power required to drive electronic engine control module) Cooling System
Separate Circuit SCAC system
Torque converter connections
Thermostats and housing, jacket and separate circuit water pump, gear-driven centrifugal Exhaust System
Land well service engine
Exhaust manifold, dry, slip joint with stainless steel wire seal
Four turbochargers with watercooled bearings (center mounted)
Exhaust outlet, dual 203 mm (8 in) round flange Flywheel and Flywheel Housings
Flywheel, SAE No. 0, 151 teeth
Flywheel housing, SAE No. 0 Fuel System
Primary fuel filter
Fuel priming pump
Fuel filter — RH spin-on type
Fuel transfer pump
Electronically controlled unit injectors Instrumentation
No standard instrumentation
Optional, remote instrumentation available
Service meter Lube System
Crankcase breather — top mounted
Oil cooler
Oil filler and dipstick — LH
Oil pump
Oil filter — RH spin-on type
Rear sump oil pan — 250-hour change interval
Oil pan drain valve — 1" NPT female connection
Fumes disposal
Scavenger pump Mounting System
Trunion front support Power Take-Offs
Accessory drive — lower LH
Front housing — two-sided Protection System
ADEM A3 ECU system to provide customer programmable engine deration strategies to protect against adverse operating conditions
Emergency stop logic inputs provided at 40-pin customer interface connection
Dual air inlet shutoff
Oil pressure monitor General
General
Vibration damper and guard
Lifting eyes 3512C HD (Offshore) Optional Equipment Charging System
Charging alternators Control System
Local speed throttle control
Throttle position sensors
Governor conversion Cooling System
Coolant regulator conversion
Water level switch gauge
Coolant level sensors and coolant conditioner Exhaust System
Flexible exhaust fitting
Elbows, flange, exhaust adapters
Manifold and mufflers Fuel Systems
Flexible fuel lines
Water/fuel separator
Fuel level switch Instrumentation
Remote panel display and remote cylinder temperature display
Gauges and instrument panels Lube System
Oil pans and filters
Deep sump oil pan and front sump pan Power Take-Offs
Front crankshaft adapter
Flywheel stub shaft Protection System
Sensors
Shutoff controls Starting System
Air starting motors
Electric starting motors
Hydraulic starter
Ether starting aids
Battery sets — 24V
Battery cable and battery rack
The 3512C (HD) offshore engine for well stimulation operations was specifically developed to operate in harsh environments offshore while meeting the highest standards in performance, durability, reliability, and emissions. Cat engines are backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty. 3512C (HD) offshore engines, with ratings: 1678-1864 bkW (2250-2500 bhp) @ 1900 rpm meet IMO Tier II and U.S. EPA Marine Tier 2 emission standards.
Making Your Investment Work Harder
- Separate Circuit Aftercooler (SCAC) • Flexible cooling options • Compatible with industry-standard radiator - Industry-leading power and torque capabilities optimized for fracturing applications - Simplified controls and customer connection points decrease time to get up and running - Optimized ambient and altitude capabilities for operating flexibility - Corrosion-resistant stainless steel lines, bellows, and highnickel-content exhaust manifolds - All external aluminum alloy parts have a baked phenolic coating for corrosion protection - SOLAS spray shielding on fuel and oil lines TH55 petroleum transmission: • Optimized for petroleum pumping applications • Evenly spaced gear ratios provide smooth shifting for pumping • Provides a much broader range of pumping speeds than the competition • Deep first-gear ratio ideal for application flexibility, allows pumping at lower flow rates and pressure
Engine Design
- Proven reliability and durability - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range - Air shutoff — integrated with engine controls
Cooling System
Separate Circuit Aftercooler (SCAC)
Engine-Mounted Transmission Oil Cooler —
Integration with engine cooling system allows ease of installation and a tighter overall engine package
Advanced Digital Engine Management
ADEM A3 engine management system integrates speed control, air/fuel ratio control and ignition/detonation controls into a complete engine management system with integrated digital ignition, engine protection and monitoring
Custom Packaging
For any petroleum application, trust Caterpillar to meet your exact needs with a factory custom package. Cat® engines,generators, enclosures, controls, radiators, transmissions — anything your project requires — can be custom designed and matched to create a one-of-a kind solution. Custom packages are globally supported and are covered by a oneyear warranty after startup.
Full Range of Attachments
Large variety of factory-installed engine attachments reduces packaging time
Testing
Every engine is full-load tested to ensure proper engine performance
Product Support Offered Through Global Cat Dealer
- More than 2,200 dealer outlets - Cat factory-trained dealer technicians service every aspect of your petroleum engine - Cat parts and labor warranty - Preventive maintenance agreements available for repairbefore-failure options - S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: • Internal engine component condition • Presence of unwanted fluids • Presence of combustion by-products • Site-specific oil change interval
Over 80 Years of Engine Manufacturing Experience
- Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. • Cast engine blocks, heads, cylinder liners, front and flywheel housings • Machine critical components • Assemble complete engine
Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo.com
3512C HD (Offshore) Standard Equipment
Air Inlet System
- Heavy-duty air cleaners (dual element/service indicator)
- Four center-mounted turbochargers
Control System
- Cat® ADEM A3 ECU — LH
- With electronic fuel injector fuel system (10 amp DC power required to drive electronic engine control module)
Cooling System
- Separate Circuit SCAC system
- Torque converter connections
- Thermostats and housing, jacket and separate circuit water pump, gear-driven centrifugal
Exhaust System
- Land well service engine
- Exhaust manifold, dry, slip joint with stainless steel wire seal
- Four turbochargers with watercooled bearings (center mounted)
- Exhaust outlet, dual 203 mm (8 in) round flange
Flywheel and Flywheel Housings
- Flywheel, SAE No. 0, 151 teeth
- Flywheel housing, SAE No. 0
Fuel System
- Primary fuel filter
- Fuel priming pump
- Fuel filter — RH spin-on type
- Fuel transfer pump
- Electronically controlled unit injectors
Instrumentation
- No standard instrumentation
- Optional, remote instrumentation available
- Service meter
Lube System
- Crankcase breather — top mounted
- Oil cooler
- Oil filler and dipstick — LH
- Oil pump
- Oil filter — RH spin-on type
- Rear sump oil pan — 250-hour change interval
- Oil pan drain valve — 1" NPT female connection
- Fumes disposal
- Scavenger pump
Mounting System
Power Take-Offs
- Accessory drive — lower LH
- Front housing — two-sided
Protection System
- ADEM A3 ECU system to provide customer programmable engine deration strategies to protect against adverse operating conditions
- Emergency stop logic inputs provided at 40-pin customer interface connection
- Dual air inlet shutoff
- Oil pressure monitor
General
- General
- Vibration damper and guard
- Lifting eyes
3512C HD (Offshore) Optional Equipment
Charging System
Control System
- Local speed throttle control
- Throttle position sensors
- Governor conversion
Cooling System
- Coolant regulator conversion
- Water level switch gauge
- Coolant level sensors and coolant conditioner
Exhaust System
- Flexible exhaust fitting
- Elbows, flange, exhaust adapters
- Manifold and mufflers
Fuel Systems
- Flexible fuel lines
- Water/fuel separator
- Fuel level switch
Instrumentation
- Remote panel display and remote cylinder temperature display
- Gauges and instrument panels
Lube System
- Oil pans and filters
- Deep sump oil pan and front sump pan
Power Take-Offs
- Front crankshaft adapter
- Flywheel stub shaft
Protection System
Starting System
- Air starting motors
- Electric starting motors
- Hydraulic starter
- Ether starting aids
- Battery sets — 24V
- Battery cable and battery rack