ASME Standards and Certification Lubrication and Lubricant Selection, Third Edition

Description
By: A.R. Lansdown | Table of Contents OVERVIEW Fully revised and updated, this third edition provides a current guide to lubrication practice in industry. The emphasis is on practical applications, and to this end there is specific guidance to the selection of lubricants for a wide range of uses. Advice is also given on the factors which determine the suitability of a lubricant for the particular application. Helpful to both non-specialists as well as more experienced engineers, this volume is a practical guide to the lubricant selection process. Co-published by Professional Engineering Publishing, UK, and ASME Press. back to top TABLE OF CONTENTS Chapter 1 Basic Principles of Lubrication Meaning of lubrication Friction Liquid lubrication Hydrodynamic lubrication Boundary lubrication Externally pressurised lubrication Dry or solid lubrication Wear Cooling Corrosion prevention Summary Chapter 2 Choice of Lubricant Type Whether to lubricate or not The problem of lubricant selection Basic classes of lubricant Choosing the lubricant class Lubricant choice for particular types of component Lubrication of complex machines back to top Chapter 3 Lubricating Oils The important properties of oils Mineral oils Viscosity Boundary lubrication Oil deterioration Contamination Compatibility Corrosion Synthetic and natural oils and emulsions Appendix - Viscosity Units Chapter 4 Selection of Lubricating Oil The selection process Choosing the correct oil viscosity Boundary lubrication requirements Other additives Selection of base oil Automotive engine oils Vehicle transmission lubricants Metalworking lubricants Process fluids as lubricants Rationalization of lubricating oils Summary back to top Chapter 5 Oil Supply Systems Advantages of oil supply systems Total loss systems Ring, disc and splash lubrication Oil mist or fog systems Oil circulation systems Oil changing problems Selection of the appropriate system Chapter 6 Oil Changing and Oil Conservation Oil changing Oil resources and conservation Oil deterioration in use Establishing the oil change period Changing the type of oil Carrying out the oil change Handling the old oil Disposing of emulsions and water-contaminated oils Laundering Re-processing for fuel use Re-refining back to top Chapter 7 Greases and Anti-seizes The nature of greases Composition of greases Grease manufacture Mechanism of action of greases Properties of greases Advantages and disadvantages of grease Selection and applications of greases Methods of applying greases Anti-seize and anti-scuffing compounds Chapter 8 Dry Bearings and Solid Lubrication Mechanism of solid lubrication Advantages and disadvantages of solid lubricants Graphite Molybdenum disulphide and similar compounds Other inorganics PTFE and similar polymers Nylons Acetals Polyetheretherketone s (PEEK) Other polymers Metals as solid lubricants Composites Diamond-Like Carbon (DLC) Selection of solid lubricants Designing for solid lubricants Some applications of solid lubricants Appendix - Theory of Friction of Solid Lubricants Chapter 9 Gas Bearings Principles of gas bearings Properties of the gas Advantages and disadvantages of gas bearings Examples of gas bearing use back to top Chapter 10 Sealing of Lubricants Principle of sealing Static seals Semi-static seals Rotary seals Sealing reciprocating shafts Seal materials Handling and fitting Chapter 11 Lubricant Testing and Specifications The object of testing Functional tests Chemical and physical tests Standards and specifications Automotive engine oil specifications Drawing up a specification Precision of tests Chapter 12 Lubricant Monitoring The objects of lubricant monitoring Monitoring the quality of the lubricant Wear monitoring Field tests Application to grease Selecting and designing a monitoring programme Investigating failures back to top Chapter 13 Lubricant Handling and Storage Care in lubricant handling Lubricant packaging and delivery Storage Dispensing and applying lubricants Chapter 14 Health and Safety Overall safety of lubricants Flammability and explosions Accidents involving lubricants Health aspects of lubricants Environmental impact back to top
Description
By: A.R. Lansdown | Table of Contents OVERVIEW Fully revised and updated, this third edition provides a current guide to lubrication practice in industry. The emphasis is on practical applications, and to this end there is specific guidance to the selection of lubricants for a wide range of uses. Advice is also given on the factors which determine the suitability of a lubricant for the particular application. Helpful to both non-specialists as well as more experienced engineers, this volume is a practical guide to the lubricant selection process. Co-published by Professional Engineering Publishing, UK, and ASME Press. back to top TABLE OF CONTENTS Chapter 1 Basic Principles of Lubrication Meaning of lubrication Friction Liquid lubrication Hydrodynamic lubrication Boundary lubrication Externally pressurised lubrication Dry or solid lubrication Wear Cooling Corrosion prevention Summary Chapter 2 Choice of Lubricant Type Whether to lubricate or not The problem of lubricant selection Basic classes of lubricant Choosing the lubricant class Lubricant choice for particular types of component Lubrication of complex machines back to top Chapter 3 Lubricating Oils The important properties of oils Mineral oils Viscosity Boundary lubrication Oil deterioration Contamination Compatibility Corrosion Synthetic and natural oils and emulsions Appendix - Viscosity Units Chapter 4 Selection of Lubricating Oil The selection process Choosing the correct oil viscosity Boundary lubrication requirements Other additives Selection of base oil Automotive engine oils Vehicle transmission lubricants Metalworking lubricants Process fluids as lubricants Rationalization of lubricating oils Summary back to top Chapter 5 Oil Supply Systems Advantages of oil supply systems Total loss systems Ring, disc and splash lubrication Oil mist or fog systems Oil circulation systems Oil changing problems Selection of the appropriate system Chapter 6 Oil Changing and Oil Conservation Oil changing Oil resources and conservation Oil deterioration in use Establishing the oil change period Changing the type of oil Carrying out the oil change Handling the old oil Disposing of emulsions and water-contaminated oils Laundering Re-processing for fuel use Re-refining back to top Chapter 7 Greases and Anti-seizes The nature of greases Composition of greases Grease manufacture Mechanism of action of greases Properties of greases Advantages and disadvantages of grease Selection and applications of greases Methods of applying greases Anti-seize and anti-scuffing compounds Chapter 8 Dry Bearings and Solid Lubrication Mechanism of solid lubrication Advantages and disadvantages of solid lubricants Graphite Molybdenum disulphide and similar compounds Other inorganics PTFE and similar polymers Nylons Acetals Polyetheretherketone s (PEEK) Other polymers Metals as solid lubricants Composites Diamond-Like Carbon (DLC) Selection of solid lubricants Designing for solid lubricants Some applications of solid lubricants Appendix - Theory of Friction of Solid Lubricants Chapter 9 Gas Bearings Principles of gas bearings Properties of the gas Advantages and disadvantages of gas bearings Examples of gas bearing use back to top Chapter 10 Sealing of Lubricants Principle of sealing Static seals Semi-static seals Rotary seals Sealing reciprocating shafts Seal materials Handling and fitting Chapter 11 Lubricant Testing and Specifications The object of testing Functional tests Chemical and physical tests Standards and specifications Automotive engine oil specifications Drawing up a specification Precision of tests Chapter 12 Lubricant Monitoring The objects of lubricant monitoring Monitoring the quality of the lubricant Wear monitoring Field tests Application to grease Selecting and designing a monitoring programme Investigating failures back to top Chapter 13 Lubricant Handling and Storage Care in lubricant handling Lubricant packaging and delivery Storage Dispensing and applying lubricants Chapter 14 Health and Safety Overall safety of lubricants Flammability and explosions Accidents involving lubricants Health aspects of lubricants Environmental impact back to top

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Lubrication and Lubricant Selection, Third Edition
Lubrication and Lubricant Selection, Third Edition
By: A.R. Lansdown | Table of Contents OVERVIEW Fully revised and updated, this third edition provides a current guide to lubrication practice in industry. The emphasis is on practical applications, and to this end there is specific guidance to the selection of lubricants for a wide range of uses. Advice is also given on the factors which determine the suitability of a lubricant for the particular application. Helpful to both non-specialists as well as more experienced engineers, this volume is a practical guide to the lubricant selection process. Co-published by Professional Engineering Publishing, UK, and ASME Press. back to top TABLE OF CONTENTS Chapter 1 Basic Principles of Lubrication Meaning of lubrication Friction Liquid lubrication Hydrodynamic lubrication Boundary lubrication Externally pressurised lubrication Dry or solid lubrication Wear Cooling Corrosion prevention Summary Chapter 2 Choice of Lubricant Type Whether to lubricate or not The problem of lubricant selection Basic classes of lubricant Choosing the lubricant class Lubricant choice for particular types of component Lubrication of complex machines back to top Chapter 3 Lubricating Oils The important properties of oils Mineral oils Viscosity Boundary lubrication Oil deterioration Contamination Compatibility Corrosion Synthetic and natural oils and emulsions Appendix - Viscosity Units Chapter 4 Selection of Lubricating Oil The selection process Choosing the correct oil viscosity Boundary lubrication requirements Other additives Selection of base oil Automotive engine oils Vehicle transmission lubricants Metalworking lubricants Process fluids as lubricants Rationalization of lubricating oils Summary back to top Chapter 5 Oil Supply Systems Advantages of oil supply systems Total loss systems Ring, disc and splash lubrication Oil mist or fog systems Oil circulation systems Oil changing problems Selection of the appropriate system Chapter 6 Oil Changing and Oil Conservation Oil changing Oil resources and conservation Oil deterioration in use Establishing the oil change period Changing the type of oil Carrying out the oil change Handling the old oil Disposing of emulsions and water-contaminated oils Laundering Re-processing for fuel use Re-refining back to top Chapter 7 Greases and Anti-seizes The nature of greases Composition of greases Grease manufacture Mechanism of action of greases Properties of greases Advantages and disadvantages of grease Selection and applications of greases Methods of applying greases Anti-seize and anti-scuffing compounds Chapter 8 Dry Bearings and Solid Lubrication Mechanism of solid lubrication Advantages and disadvantages of solid lubricants Graphite Molybdenum disulphide and similar compounds Other inorganics PTFE and similar polymers Nylons Acetals Polyetheretherketone s (PEEK) Other polymers Metals as solid lubricants Composites Diamond-Like Carbon (DLC) Selection of solid lubricants Designing for solid lubricants Some applications of solid lubricants Appendix - Theory of Friction of Solid Lubricants Chapter 9 Gas Bearings Principles of gas bearings Properties of the gas Advantages and disadvantages of gas bearings Examples of gas bearing use back to top Chapter 10 Sealing of Lubricants Principle of sealing Static seals Semi-static seals Rotary seals Sealing reciprocating shafts Seal materials Handling and fitting Chapter 11 Lubricant Testing and Specifications The object of testing Functional tests Chemical and physical tests Standards and specifications Automotive engine oil specifications Drawing up a specification Precision of tests Chapter 12 Lubricant Monitoring The objects of lubricant monitoring Monitoring the quality of the lubricant Wear monitoring Field tests Application to grease Selecting and designing a monitoring programme Investigating failures back to top Chapter 13 Lubricant Handling and Storage Care in lubricant handling Lubricant packaging and delivery Storage Dispensing and applying lubricants Chapter 14 Health and Safety Overall safety of lubricants Flammability and explosions Accidents involving lubricants Health aspects of lubricants Environmental impact back to top

By: A.R. Lansdown | Table of Contents
OVERVIEW
Fully revised and updated, this third edition provides a current guide to lubrication practice in industry.
The emphasis is on practical applications, and to this end there is specific guidance to the selection of lubricants for a wide range of uses.
Advice is also given on the factors which determine the suitability of a lubricant for the particular application.
Helpful to both non-specialists as well as more experienced engineers, this volume is a practical guide to the lubricant selection process.
Co-published by Professional Engineering Publishing, UK, and ASME Press.
back to top
TABLE OF CONTENTS

Chapter 1 Basic Principles of Lubrication
Meaning of lubrication
Friction
Liquid lubrication
Hydrodynamic lubrication
Boundary lubrication
Externally pressurised lubrication
Dry or solid lubrication
Wear Cooling
Corrosion prevention
Summary
Chapter 2 Choice of Lubricant Type
Whether to lubricate or not
The problem of lubricant selection
Basic classes of lubricant
Choosing the lubricant class
Lubricant choice for particular types of component
Lubrication of complex machines
back to top
Chapter 3 Lubricating Oils
The important properties of oils
Mineral oils
Viscosity
Boundary lubrication
Oil deterioration
Contamination
Compatibility
Corrosion
Synthetic and natural oils and emulsions
Appendix - Viscosity Units
Chapter 4 Selection of Lubricating Oil
The selection process
Choosing the correct oil viscosity
Boundary lubrication requirements
Other additives
Selection of base oil
Automotive engine oils
Vehicle transmission lubricants
Metalworking lubricants
Process fluids as lubricants
Rationalization of lubricating oils
Summary
back to top

Chapter 5 Oil Supply Systems

Advantages of oil supply systems
Total loss systems
Ring, disc and splash lubrication
Oil mist or fog systems
Oil circulation systems
Oil changing problems
Selection of the appropriate system
Chapter 6 Oil Changing and Oil Conservation
Oil changing
Oil resources and conservation
Oil deterioration in use
Establishing the oil change period
Changing the type of oil
Carrying out the oil change
Handling the old oil
Disposing of emulsions and water-contaminated oils
Laundering
Re-processing for fuel use
Re-refining
back to top

Chapter 7 Greases and Anti-seizes

The nature of greases
Composition of greases
Grease manufacture
Mechanism of action of greases
Properties of greases
Advantages and disadvantages of grease
Selection and applications of greases
Methods of applying greases
Anti-seize and anti-scuffing compounds
Chapter 8 Dry Bearings and Solid Lubrication
Mechanism of solid lubrication
Advantages and disadvantages of solid lubricants
Graphite Molybdenum disulphide and similar compounds
Other inorganics
PTFE and similar polymers
Nylons Acetals Polyetheretherketones (PEEK)
Other polymers
Metals as solid lubricants
Composites
Diamond-Like Carbon (DLC)
Selection of solid lubricants
Designing for solid lubricants
Some applications of solid lubricants
Appendix - Theory of Friction of Solid Lubricants
Chapter 9 Gas Bearings
Principles of gas bearings
Properties of the gas
Advantages and disadvantages of gas bearings
Examples of gas bearing use
back to top

Chapter 10 Sealing of Lubricants

Principle of sealing
Static seals
Semi-static seals
Rotary seals
Sealing reciprocating shafts
Seal materials
Handling and fitting
Chapter 11 Lubricant Testing and Specifications
The object of testing
Functional tests
Chemical and physical tests
Standards and specifications
Automotive engine oil specifications
Drawing up a specification
Precision of tests
Chapter 12 Lubricant Monitoring
The objects of lubricant monitoring
Monitoring the quality of the lubricant
Wear monitoring
Field tests
Application to grease
Selecting and designing a monitoring programme
Investigating failures
back to top

Chapter 13 Lubricant Handling and Storage

Care in lubricant handling
Lubricant packaging and delivery
Storage
Dispensing and applying lubricants
Chapter 14 Health and Safety
Overall safety of lubricants
Flammability and explosions
Accidents involving lubricants
Health aspects of lubricants
Environmental impact
back to top

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