The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment. Engine Design
- Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range Emissions
Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8 Lean Burn Engine Technology
Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption. Advanced Digital Engine Management
ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics. Ease of Operation
Side covers on block allow for inspection of internal components Full Range of Attachments
Large variety of factory-installed engine attachments reduces packaging time Testing
Every engine is full-load tested to ensure proper engine performance. Gas Engine Rating Pro
GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves. Product Support Offered Through Global Cat Dealer
More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience
Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo
.com G3516 Standard Equipment Air Inlet System
Air cleaner — intermediate-duty with service indicator Control System
A3 ECU
Air-fuel ratio control Cooling System
Thermostats and housing
Jacket water pump
Aftercooler water pump
Aftercooler core for sea-air atmosphere
Aftercooler thermostats and housing Exhaust System
Watercooled exhaust manifolds Flywheels & Flywheel Housings
SAE No. 00 flywheel
SAE No. 00 flywheel housing
SAE standard rotation Fuel System
Gas pressure regulator
Natural gas carburetor Ignition System
A3 ECU Instrumentation
PL1000 Advisor panel Lubrication System
Crankcase breather — top mounted
Oil cooler
Oil filter — RH
Oil bypass filter
Oil pan — shallow
Oil sampling valve
Turbo oil accumulator Mounting System
Rails, engine mounting — 254 mm (10 in) Protection System
Electronic shutoff system
Gas shutoff valve General
Paint — Cat yellow
Vibration damper and guard — dual 484 mm (23 in) G3516 Optional Equipment Air Inlet System
Remote air inlet adapters
Precleaner Charging System
Battery chargers
Charging alternators Cooling System
Aftercooler core
Thermostatic valve
Temperature switch
Connections
Expansion and overflow tank
Water level switch gauge Exhaust System
Flexible fittings
Elbows
Flange
Flange and exhaust expanders
Rain cap
Mufflers Fuel System
Low pressure gas conversions
Propane gas valve and jet kits
Fuel filter Instrumentation
PL1000 communications modules Lubrication System
Oil bypass filter removal and oil pan accessories
Sump pump
Air prelube pump
Manual prelube pump
Lubricating oil Mounting System
Rails
Vibration isolators Power Take-Offs
Front accessory drives
Auxiliary drive shafts and pulleys
Front stub shaft
Pulleys Protection System
Explosion relief valves, status control box interconnect wiring harness Starting System
Air starting motor
Air pressure regulator
Air silencer
Electric air start controls
Electric starting motors — dual 24-volt
Starting aids
Battery sets (24-volt dry), cables, and rack General
Flywheel intertia weight
Guard removal
Engine barring group
Premium 8:1 pistons
Premium cylinder heads
The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment.
Engine Design
- Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range
Emissions
Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8
Lean Burn Engine Technology
Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption.
Advanced Digital Engine Management
ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics.
Ease of Operation
Side covers on block allow for inspection of internal components
Full Range of Attachments
Large variety of factory-installed engine attachments reduces packaging time
Testing
Every engine is full-load tested to ensure proper engine performance.
Gas Engine Rating Pro
GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.
Product Support Offered Through Global Cat Dealer
More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval
Over 80 Years of Engine Manufacturing Experience
Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine
Web Site
For all your petroleum power requirements, visit www.catoilandgasinfo.com
G3516 Standard Equipment
Air Inlet System
- Air cleaner — intermediate-duty with service indicator
Control System
- A3 ECU
- Air-fuel ratio control
Cooling System
- Thermostats and housing
- Jacket water pump
- Aftercooler water pump
- Aftercooler core for sea-air atmosphere
- Aftercooler thermostats and housing
Exhaust System
- Watercooled exhaust manifolds
Flywheels & Flywheel Housings
- SAE No. 00 flywheel
- SAE No. 00 flywheel housing
- SAE standard rotation
Fuel System
- Gas pressure regulator
- Natural gas carburetor
Ignition System
Instrumentation
Lubrication System
- Crankcase breather — top mounted
- Oil cooler
- Oil filter — RH
- Oil bypass filter
- Oil pan — shallow
- Oil sampling valve
- Turbo oil accumulator
Mounting System
- Rails, engine mounting — 254 mm (10 in)
Protection System
- Electronic shutoff system
- Gas shutoff valve
General
- Paint — Cat yellow
- Vibration damper and guard — dual 484 mm (23 in)
G3516 Optional Equipment
Air Inlet System
- Remote air inlet adapters
- Precleaner
Charging System
- Battery chargers
- Charging alternators
Cooling System
- Aftercooler core
- Thermostatic valve
- Temperature switch
- Connections
- Expansion and overflow tank
- Water level switch gauge
Exhaust System
- Flexible fittings
- Elbows
- Flange
- Flange and exhaust expanders
- Rain cap
- Mufflers
Fuel System
- Low pressure gas conversions
- Propane gas valve and jet kits
- Fuel filter
Instrumentation
- PL1000 communications modules
Lubrication System
- Oil bypass filter removal and oil pan accessories
- Sump pump
- Air prelube pump
- Manual prelube pump
- Lubricating oil
Mounting System
- Rails
- Vibration isolators
Power Take-Offs
- Front accessory drives
- Auxiliary drive shafts and pulleys
- Front stub shaft
- Pulleys
Protection System
- Explosion relief valves, status control box interconnect wiring harness
Starting System
- Air starting motor
- Air pressure regulator
- Air silencer
- Electric air start controls
- Electric starting motors — dual 24-volt
- Starting aids
- Battery sets (24-volt dry), cables, and rack
General
- Flywheel intertia weight
- Guard removal
- Engine barring group
- Premium 8:1 pistons
- Premium cylinder heads