Caterpillar Oil & Gas Gas Compression Engines G3516 18443940

Description
The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment. Engine Design - Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range Emissions Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8 Lean Burn Engine Technology Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption. Advanced Digital Engine Management ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics. Ease of Operation Side covers on block allow for inspection of internal components Full Range of Attachments Large variety of factory-installed engine attachments reduces packaging time Testing Every engine is full-load tested to ensure proper engine performance. Gas Engine Rating Pro GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves. Product Support Offered Through Global Cat Dealer More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine Web Site For all your petroleum power requirements, visit www.catoilandgasinfo .com G3516 Standard Equipment Air Inlet System Air cleaner — intermediate-duty with service indicator Control System A3 ECU Air-fuel ratio control Cooling System Thermostats and housing Jacket water pump Aftercooler water pump Aftercooler core for sea-air atmosphere Aftercooler thermostats and housing Exhaust System Watercooled exhaust manifolds Flywheels & Flywheel Housings SAE No. 00 flywheel SAE No. 00 flywheel housing SAE standard rotation Fuel System Gas pressure regulator Natural gas carburetor Ignition System A3 ECU Instrumentation PL1000 Advisor panel Lubrication System Crankcase breather — top mounted Oil cooler Oil filter — RH Oil bypass filter Oil pan — shallow Oil sampling valve Turbo oil accumulator Mounting System Rails, engine mounting — 254 mm (10 in) Protection System Electronic shutoff system Gas shutoff valve General Paint — Cat yellow Vibration damper and guard — dual 484 mm (23 in) G3516 Optional Equipment Air Inlet System Remote air inlet adapters Precleaner Charging System Battery chargers Charging alternators Cooling System Aftercooler core Thermostatic valve Temperature switch Connections Expansion and overflow tank Water level switch gauge Exhaust System Flexible fittings Elbows Flange Flange and exhaust expanders Rain cap Mufflers Fuel System Low pressure gas conversions Propane gas valve and jet kits Fuel filter Instrumentation PL1000 communications modules Lubrication System Oil bypass filter removal and oil pan accessories Sump pump Air prelube pump Manual prelube pump Lubricating oil Mounting System Rails Vibration isolators Power Take-Offs Front accessory drives Auxiliary drive shafts and pulleys Front stub shaft Pulleys Protection System Explosion relief valves, status control box interconnect wiring harness Starting System Air starting motor Air pressure regulator Air silencer Electric air start controls Electric starting motors — dual 24-volt Starting aids Battery sets (24-volt dry), cables, and rack General Flywheel intertia weight Guard removal Engine barring group Premium 8:1 pistons Premium cylinder heads
Datasheet
Description
The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment. Engine Design - Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range Emissions Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8 Lean Burn Engine Technology Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption. Advanced Digital Engine Management ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics. Ease of Operation Side covers on block allow for inspection of internal components Full Range of Attachments Large variety of factory-installed engine attachments reduces packaging time Testing Every engine is full-load tested to ensure proper engine performance. Gas Engine Rating Pro GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves. Product Support Offered Through Global Cat Dealer More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine Web Site For all your petroleum power requirements, visit www.catoilandgasinfo .com G3516 Standard Equipment Air Inlet System Air cleaner — intermediate-duty with service indicator Control System A3 ECU Air-fuel ratio control Cooling System Thermostats and housing Jacket water pump Aftercooler water pump Aftercooler core for sea-air atmosphere Aftercooler thermostats and housing Exhaust System Watercooled exhaust manifolds Flywheels & Flywheel Housings SAE No. 00 flywheel SAE No. 00 flywheel housing SAE standard rotation Fuel System Gas pressure regulator Natural gas carburetor Ignition System A3 ECU Instrumentation PL1000 Advisor panel Lubrication System Crankcase breather — top mounted Oil cooler Oil filter — RH Oil bypass filter Oil pan — shallow Oil sampling valve Turbo oil accumulator Mounting System Rails, engine mounting — 254 mm (10 in) Protection System Electronic shutoff system Gas shutoff valve General Paint — Cat yellow Vibration damper and guard — dual 484 mm (23 in) G3516 Optional Equipment Air Inlet System Remote air inlet adapters Precleaner Charging System Battery chargers Charging alternators Cooling System Aftercooler core Thermostatic valve Temperature switch Connections Expansion and overflow tank Water level switch gauge Exhaust System Flexible fittings Elbows Flange Flange and exhaust expanders Rain cap Mufflers Fuel System Low pressure gas conversions Propane gas valve and jet kits Fuel filter Instrumentation PL1000 communications modules Lubrication System Oil bypass filter removal and oil pan accessories Sump pump Air prelube pump Manual prelube pump Lubricating oil Mounting System Rails Vibration isolators Power Take-Offs Front accessory drives Auxiliary drive shafts and pulleys Front stub shaft Pulleys Protection System Explosion relief valves, status control box interconnect wiring harness Starting System Air starting motor Air pressure regulator Air silencer Electric air start controls Electric starting motors — dual 24-volt Starting aids Battery sets (24-volt dry), cables, and rack General Flywheel intertia weight Guard removal Engine barring group Premium 8:1 pistons Premium cylinder heads
Datasheet

Suppliers

Company
Product
Description
Supplier Links
Gas Compression Engines G3516 - 18443940 - Caterpillar Oil & Gas
Houston, TX, USA
Gas Compression Engines G3516
18443940
Gas Compression Engines G3516 18443940
The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment. Engine Design - Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range Emissions Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8 Lean Burn Engine Technology Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption. Advanced Digital Engine Management ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics. Ease of Operation Side covers on block allow for inspection of internal components Full Range of Attachments Large variety of factory-installed engine attachments reduces packaging time Testing Every engine is full-load tested to ensure proper engine performance. Gas Engine Rating Pro GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves. Product Support Offered Through Global Cat Dealer More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval Over 80 Years of Engine Manufacturing Experience Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine Web Site For all your petroleum power requirements, visit www.catoilandgasinfo .com G3516 Standard Equipment Air Inlet System Air cleaner — intermediate-duty with service indicator Control System A3 ECU Air-fuel ratio control Cooling System Thermostats and housing Jacket water pump Aftercooler water pump Aftercooler core for sea-air atmosphere Aftercooler thermostats and housing Exhaust System Watercooled exhaust manifolds Flywheels & Flywheel Housings SAE No. 00 flywheel SAE No. 00 flywheel housing SAE standard rotation Fuel System Gas pressure regulator Natural gas carburetor Ignition System A3 ECU Instrumentation PL1000 Advisor panel Lubrication System Crankcase breather — top mounted Oil cooler Oil filter — RH Oil bypass filter Oil pan — shallow Oil sampling valve Turbo oil accumulator Mounting System Rails, engine mounting — 254 mm (10 in) Protection System Electronic shutoff system Gas shutoff valve General Paint — Cat yellow Vibration damper and guard — dual 484 mm (23 in) G3516 Optional Equipment Air Inlet System Remote air inlet adapters Precleaner Charging System Battery chargers Charging alternators Cooling System Aftercooler core Thermostatic valve Temperature switch Connections Expansion and overflow tank Water level switch gauge Exhaust System Flexible fittings Elbows Flange Flange and exhaust expanders Rain cap Mufflers Fuel System Low pressure gas conversions Propane gas valve and jet kits Fuel filter Instrumentation PL1000 communications modules Lubrication System Oil bypass filter removal and oil pan accessories Sump pump Air prelube pump Manual prelube pump Lubricating oil Mounting System Rails Vibration isolators Power Take-Offs Front accessory drives Auxiliary drive shafts and pulleys Front stub shaft Pulleys Protection System Explosion relief valves, status control box interconnect wiring harness Starting System Air starting motor Air pressure regulator Air silencer Electric air start controls Electric starting motors — dual 24-volt Starting aids Battery sets (24-volt dry), cables, and rack General Flywheel intertia weight Guard removal Engine barring group Premium 8:1 pistons Premium cylinder heads

The line of G3500 engines brings versatility, uptime, and low operating cost to your gas compression operation. They are equipped with ADEM A3 technology that enables highest performance and safety while maintaining low emissions. Ideal applications for G3500 engines include gas lift, gas gathering, and wellhead gas compression. Cat G3516 gas engine. Ratings: 492-1000 bkW (660-1340 bhp) @ 1200-1400 rpm are NSPS site compliant capable with customer-provided air-fuel ratio control and aftertreatment.


Engine Design

- Proven reliability and durability - Ability to burn a wide spectrum of gaseous fuels - Robust diesel strength design prolongs life and lowers owning and operating costs - Broad operating speed range

Emissions

Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2007/8

Lean Burn Engine Technology

Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption.

Advanced Digital Engine Management

ADEM A3 control system providing integrated ignition, speed governing, protection, and controls, including detonation-sensitive variable ignition timing. ADEM A3 has improved: user interface, display system, shutdown controls, and system diagnostics.

Ease of Operation

Side covers on block allow for inspection of internal components

Full Range of Attachments

Large variety of factory-installed engine attachments reduces packaging time

Testing

Every engine is full-load tested to ensure proper engine performance.

Gas Engine Rating Pro

GERP is a PC-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site’s altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.

Product Support Offered Through Global Cat Dealer

More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore- failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval

Over 80 Years of Engine Manufacturing Experience

Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products. - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine

Web Site

For all your petroleum power requirements, visit www.catoilandgasinfo.com


G3516 Standard Equipment
Air Inlet System

  • Air cleaner — intermediate-duty with service indicator

Control System

  • A3 ECU
  • Air-fuel ratio control

Cooling System

  • Thermostats and housing
  • Jacket water pump
  • Aftercooler water pump
  • Aftercooler core for sea-air atmosphere
  • Aftercooler thermostats and housing

Exhaust System

  • Watercooled exhaust manifolds

Flywheels & Flywheel Housings

  • SAE No. 00 flywheel
  • SAE No. 00 flywheel housing
  • SAE standard rotation

Fuel System

  • Gas pressure regulator
  • Natural gas carburetor

Ignition System

  • A3 ECU

Instrumentation

  • PL1000 Advisor panel

Lubrication System

  • Crankcase breather — top mounted
  • Oil cooler
  • Oil filter — RH
  • Oil bypass filter
  • Oil pan — shallow
  • Oil sampling valve
  • Turbo oil accumulator

Mounting System

  • Rails, engine mounting — 254 mm (10 in)

Protection System

  • Electronic shutoff system
  • Gas shutoff valve

General

  • Paint — Cat yellow
  • Vibration damper and guard — dual 484 mm (23 in)

G3516 Optional Equipment
Air Inlet System

  • Remote air inlet adapters
  • Precleaner

Charging System

  • Battery chargers
  • Charging alternators

Cooling System

  • Aftercooler core
  • Thermostatic valve
  • Temperature switch
  • Connections
  • Expansion and overflow tank
  • Water level switch gauge

Exhaust System

  • Flexible fittings
  • Elbows
  • Flange
  • Flange and exhaust expanders
  • Rain cap
  • Mufflers

Fuel System

  • Low pressure gas conversions
  • Propane gas valve and jet kits
  • Fuel filter

Instrumentation

  • PL1000 communications modules

Lubrication System

  • Oil bypass filter removal and oil pan accessories
  • Sump pump
  • Air prelube pump
  • Manual prelube pump
  • Lubricating oil

Mounting System

  • Rails
  • Vibration isolators

Power Take-Offs

  • Front accessory drives
  • Auxiliary drive shafts and pulleys
  • Front stub shaft
  • Pulleys

Protection System

  • Explosion relief valves, status control box interconnect wiring harness

Starting System

  • Air starting motor
  • Air pressure regulator
  • Air silencer
  • Electric air start controls
  • Electric starting motors — dual 24-volt
  • Starting aids
  • Battery sets (24-volt dry), cables, and rack

General

  • Flywheel intertia weight
  • Guard removal
  • Engine barring group
  • Premium 8:1 pistons
  • Premium cylinder heads
Supplier's Site Datasheet

Technical Specifications

  Caterpillar Oil & Gas
Product Category Combustion Engines
Product Number 18443940
Product Name Gas Compression Engines G3516
Fuel Type CNG
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