ATI Industrial Automation Axially Compliant Finishing Tools ACT-390

Description
Historically, deburring and material removal has largely been a manual operation due to the limitations of previously available automated deburring tools. Conventional automated deburring tools can perform adequately along a straight edge or surface, with little or no compliance for cavities or protrusions, but these tools ultimately fail when part tolerances or paths are not exact. The Engineers at ATI have developed three types of compliant deburring tools that make automated deburring cells a safe, consistent, and economical process. Also known as the VersaFinish, these finishing tools are robust, low-speed, high-torque air tools with an axially floating spindle, suitable for a multitude of robotic and non-robotic material finishing operations on aluminum, plastic, steel, etc. Robust vane-type air motor with gear reduction designed with rugged components. A lubrication-free version is also available (see Note below). High-torque performance. Floating axial compliance. The axial motion allows fast and simple programming of the robot. Optional sensors: All units are supplied with a Forward (-F) sensor to detect when the media is in contact with the work piece. Two other options are available: -R = Retract Sensor (spindle pushed fully back) and -T = Tachometer Sensor (rotational speed of the spindle). Note: Lubrication is not required on lube-free motors, however, adding lubricant extends the life of lube-free motors. Weight Total (without adapter) 7.25 lb Compensation (axial) 0.59 in max. axial, ±0.3 in recommended Compliance Force 3.2 lb - 17 lb @ supply pressure of 5 psi - 60 psi Motor Air Motor, vane type Idle Speed / Working Speed 5600 rpm / 2600 rpm Power 390 W at 2600 rpm Torque (max. power) 1 ft-lb Torque (starting/stall) 2 ft-lb Spindle Air Pressure 90 psi maximum Air Consumption 19 cfm Chuck Size 0.38 in Jacobs ® Chuck (specials upon request) Required Lubricated Air - Oil Type ISO VG32 Class 1 Turbine Oil, or equivalent air tool oil * Required Lubricated Air - Oil Delivery Rate 1 drop per minute by oil fog system *
Description
Historically, deburring and material removal has largely been a manual operation due to the limitations of previously available automated deburring tools. Conventional automated deburring tools can perform adequately along a straight edge or surface, with little or no compliance for cavities or protrusions, but these tools ultimately fail when part tolerances or paths are not exact. The Engineers at ATI have developed three types of compliant deburring tools that make automated deburring cells a safe, consistent, and economical process. Also known as the VersaFinish, these finishing tools are robust, low-speed, high-torque air tools with an axially floating spindle, suitable for a multitude of robotic and non-robotic material finishing operations on aluminum, plastic, steel, etc. Robust vane-type air motor with gear reduction designed with rugged components. A lubrication-free version is also available (see Note below). High-torque performance. Floating axial compliance. The axial motion allows fast and simple programming of the robot. Optional sensors: All units are supplied with a Forward (-F) sensor to detect when the media is in contact with the work piece. Two other options are available: -R = Retract Sensor (spindle pushed fully back) and -T = Tachometer Sensor (rotational speed of the spindle). Note: Lubrication is not required on lube-free motors, however, adding lubricant extends the life of lube-free motors. Weight Total (without adapter) 7.25 lb Compensation (axial) 0.59 in max. axial, ±0.3 in recommended Compliance Force 3.2 lb - 17 lb @ supply pressure of 5 psi - 60 psi Motor Air Motor, vane type Idle Speed / Working Speed 5600 rpm / 2600 rpm Power 390 W at 2600 rpm Torque (max. power) 1 ft-lb Torque (starting/stall) 2 ft-lb Spindle Air Pressure 90 psi maximum Air Consumption 19 cfm Chuck Size 0.38 in Jacobs ® Chuck (specials upon request) Required Lubricated Air - Oil Type ISO VG32 Class 1 Turbine Oil, or equivalent air tool oil * Required Lubricated Air - Oil Delivery Rate 1 drop per minute by oil fog system *

Suppliers

Company
Product
Description
Supplier Links
Axially Compliant Finishing Tools - ACT-390 - ATI Industrial Automation
Apex, NC, United States
Axially Compliant Finishing Tools
ACT-390
Axially Compliant Finishing Tools ACT-390
Historically, deburring and material removal has largely been a manual operation due to the limitations of previously available automated deburring tools. Conventional automated deburring tools can perform adequately along a straight edge or surface, with little or no compliance for cavities or protrusions, but these tools ultimately fail when part tolerances or paths are not exact. The Engineers at ATI have developed three types of compliant deburring tools that make automated deburring cells a safe, consistent, and economical process. Also known as the VersaFinish, these finishing tools are robust, low-speed, high-torque air tools with an axially floating spindle, suitable for a multitude of robotic and non-robotic material finishing operations on aluminum, plastic, steel, etc. Robust vane-type air motor with gear reduction designed with rugged components. A lubrication-free version is also available (see Note below). High-torque performance. Floating axial compliance. The axial motion allows fast and simple programming of the robot. Optional sensors: All units are supplied with a Forward (-F) sensor to detect when the media is in contact with the work piece. Two other options are available: -R = Retract Sensor (spindle pushed fully back) and -T = Tachometer Sensor (rotational speed of the spindle). Note: Lubrication is not required on lube-free motors, however, adding lubricant extends the life of lube-free motors. Weight Total (without adapter) 7.25 lb Compensation (axial) 0.59 in max. axial, ±0.3 in recommended Compliance Force 3.2 lb - 17 lb @ supply pressure of 5 psi - 60 psi Motor Air Motor, vane type Idle Speed / Working Speed 5600 rpm / 2600 rpm Power 390 W at 2600 rpm Torque (max. power) 1 ft-lb Torque (starting/stall) 2 ft-lb Spindle Air Pressure 90 psi maximum Air Consumption 19 cfm Chuck Size 0.38 in Jacobs ® Chuck (specials upon request) Required Lubricated Air - Oil Type ISO VG32 Class 1 Turbine Oil, or equivalent air tool oil * Required Lubricated Air - Oil Delivery Rate 1 drop per minute by oil fog system *

Historically, deburring and material removal has largely been a manual operation due to the limitations of previously available automated deburring tools. Conventional automated deburring tools can perform adequately along a straight edge or surface, with little or no compliance for cavities or protrusions, but these tools ultimately fail when part tolerances or paths are not exact. The Engineers at ATI have developed three types of compliant deburring tools that make automated deburring cells a safe, consistent, and economical process.

  • Also known as the VersaFinish, these finishing tools are robust, low-speed, high-torque air tools with an axially floating spindle, suitable for a multitude of robotic and non-robotic material finishing operations on aluminum, plastic, steel, etc.
  • Robust vane-type air motor with gear reduction designed with rugged components. A lubrication-free version is also available (see Note below).
  • High-torque performance.
  • Floating axial compliance.
  • The axial motion allows fast and simple programming of the robot.
  • Optional sensors: All units are supplied with a Forward (-F) sensor to detect when the media is in contact with the work piece. Two other options are available: -R = Retract Sensor (spindle pushed fully back) and -T = Tachometer Sensor (rotational speed of the spindle).
  • Note: Lubrication is not required on lube-free motors, however, adding lubricant extends the life of lube-free motors.

Weight Total (without adapter)

7.25 lb

Compensation (axial)

0.59 in max. axial, ±0.3 in recommended

Compliance Force

3.2 lb - 17 lb @ supply pressure of 5 psi - 60 psi

Motor

Air Motor, vane type

Idle Speed / Working Speed

5600 rpm / 2600 rpm

Power

390 W at 2600 rpm

Torque (max. power)

1 ft-lb

Torque (starting/stall)

2 ft-lb

Spindle Air Pressure

90 psi maximum

Air Consumption

19 cfm

Chuck Size

0.38 in Jacobs

® Chuck (specials upon request)

Required Lubricated Air - Oil Type

ISO VG32 Class 1 Turbine Oil, or equivalent air tool oil *

Required Lubricated Air - Oil Delivery Rate

1 drop per minute by oil fog system *
Supplier's Site

Technical Specifications

  ATI Industrial Automation
Product Category Robotic Deburring Tools
Product Number ACT-390
Product Name Axially Compliant Finishing Tools
Power Type Pneumatic
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