Ultra-hard Materials Machining

Service Detail from Insaco, Inc.


 
 
Machining of Hard Materials -- View Larger Image
Machining of Hard Materials-Image

Since 1947 Insaco® has been a precision machining and polishing fabricator of parts from all technical ceramics, sapphire, glass and quartz. We machine these materials to very precise tolerances (many times measured in millionths of an inch) for dimension, flatness, wedge and roundness or cylindricity. Our customers typically have a critical application that requires extremely tight tolerances in ultra-hard materials. We also have the capability to grind and polish spherical radius parts in a variety of hard materials, both inside and outside diameters, to optical requirements.
Insaco's features include:

  • Extremely high accuracy and tight tolerance machining
  • Lights-out manufacturing
  • Machine automation including large capacity envelope
  • Automated centerless grinding
  • High efficiency/low cost volume production
  • Low-volume prototype machining
  • 5-axis machining capability
  • ITAR compliant
  • High-volume robotic machining
  • Video inspection and a Class 100 Cleanroom
  • Extensive Quality Control protocols
  • Sapphire tubes and polishing

Insaco also has extensive inspection and documentation procedures so parts are always to print. With a seasoned team of engineers and machine operators we are available to discuss your application needs including alternative materials and cost drivers.



Company Information
Insaco is a precision fabricator of ultra-hard materials including sapphire, ceramics of all types, glass, quartz, and many others. They are machined to very precise dimensions and tolerances as required by their customers, worldwide.
Operation
Drilling; Milling; Centerless Grinding; ID Grinding; OD Grinding; Jig Grinding; Surface Grinding; Honing; Laser Machining; CNC Machining; Superabrasive Machining; Diamond Grinding
Micro Machining
Yes
Materials
Carbide; Ceramics; Diamond / PCD; Glass; Glass Ceramics; Quartz; Sapphire / Ruby; Zirconias, Al Oxides, Nitrides; Aluminas; Cordierite; Silicon; Steatite; Titanium DiBoride

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