Oerlikon Metco Datasheets for Thermal Spray Equipment

Thermal spray equipment accelerates the dispersion of heated coating material from a spray torch towards the workpiece. The deposited material forms a coating on the surface.
Thermal Spray Equipment: Learn more

Product Name Notes
Key characteristics Suitable for short-range spray work and complex geometries Both machine-mount (3MBM) and handheld (3MBH) models available Easy operation, maintenance and installation Suited for both general purpose and advanced...
For applications requiring particularly high power, choose our iPro-90. It is machine-mounted, has a single cathode, and can coat internal bore diameters. Key characteristics Applies high-quality Thermal Barrier Coating (TBC)...
For coating internal geometries as small as 40 mm (1.6 in), the SM-F300 is your best choice. The gun is typically used in automotive cylinder bore manufacturing, aviation industry applications...
For complex geometries and internal bore applications, the SM-F100 Connex is your best choice. This gun offers a modular design, with different configuration elements to achieve various lengths and spray...
For entry level or occasional spray work our manual spray systems are ideal. Simple to use with low maintenance, these systems offer affordable reliability. Key characteristics Proven technology Configured for...
For proper combustion thermal spraying, the wire must extend straight from the gun nozzle and remain centered in the flame. The 2W model’s straightening action ensures fast spraying speeds and...
For the powder combustion thermal spray process, we offer powder feeders with rotating disk and gravimetric feed technologies. Both maintain a constant supply of material over long production runs. Key...
From initial consult through start-up—and beyond, Oerlikon’s turnkey system expertise is your single source for a custom-engineered package designed for production efficiency, safety and regulatory compliance. State-of-the-art turnkey systems are...
General purpose manual arc spray unit for the application of coatings for corrosion control, wear protection, lubricous surfaces on bearing seats, bond coats for paints and other coatings with high...
he UniCoatPro Plasma meets the need for an atmospheric plasma spray system platform that combines simple operation with the latest technology and safety features. Oerlikon Metco’s UniCoatPro Plasma controller is...
Key characteristics High powder feed rate reduces production time Versatile, supporting a broad range of applications Sprays several material types with a single nozzle / electrode configuration
Key characteristics High spray rate reduces process time and cost Uniform gas flow at high power levels Both machine-mount (9MBM) and handheld (9MBH) models available Option extensions adapt unit for...
Key characteristics Stable plasma arc across a wide range of gas flows, gas mixtures, and pressures Sprays all types of powder materials High throughput increases productivity Easily retrofits into existing...
Key characteristics Heavy-duty machine-mount model Easy hardware swapping for different wire types Extension modules for internal bore applications Supports a wide range of coatings, from zinc for corrosion protection to...
Our 5MPE powder feeder is designed to operate with manual and semiautomatic plasma thermal spray systems. It is offered with one powder hopper using gravimetric feed methodology. Key characteristics Carrier...
Our 5MPE-HP powder feeder is designed to operate with manual and semiautomatic High Velocity Oxygen Fuel (HVOF) thermal spray systems. It is offered with one powder hopper using gravimetric feed...
Our 6C series systems automate control, operation, and monitoring of your combustion powder or wire spray process. They can be used for anti-corrosion coating, dimensional surface restoration, maintenance, and repair.
Our DJC hybrid thermal spray system uses gas-fueled HVOF to produce industrial machine part coatings that are hard, thick, and dense. It utilizes Programmable Logic Controller (PLC) technology for semiautomatic...
Our mandrel uncoiling device accommodates DIN 8559 spools. The spool holders are equipped with easy adjustable break systems. These provide sufficient resistance to keep the wire properly taut and prevent...
Our MetcoClad systems have the flexibility to develop cladding strategies to process a wide range of workpiece geometries. Customers from general industry to gas turbine suppliers benefit from our long...
Our spindle uncoiling device accommodates DIN 8559 spools. The spool holders are equipped with easy adjustable break systems. These provide sufficient resistance to keep the wire properly taut and prevent...
Our WokaStar series spray guns operate with kerosene liquid fuel and oxygen. High particle velocity, uniform heating, and low dwell time combine to produce coatings that are very dense and...
SinplexPro synergistically incorporates the efficiency advantages of cascaded arc technology into a single-cathode spray gun. This all-purpose gun yields significantly higher throughput on existing and new plasma spray systems at...
The 9MP series powder feeders are intended for use with automated and manual powder combustion thermal spray systems. With these feeders, we supply one gravimetric feed powder hopper. Key characteristics...
The 9MP series powder feeders are intended for use with automated atmospheric plasma spray systems. They are offered with one powder hopper using gravimetric feed methodology. Key characteristics Computerized closed-loop...
The Diamond Jet series supports a wide range of fuel gasses and water or air cooling options. The coatings produced feature: High density Low oxide content High adhesion to substrate...
The EGD-K is a heavy-duty combustion wire gun for high-volume production in an automated environment. Uniform wire and process gas delivery is achieved through closed-loop control and communication with the...
The F4-VB heavy-duty plasma spray gun applies coatings in a controlled atmosphere, in a process called Vacuum Plasma Spraying (VPS). The vacuum chamber contains an inert atmosphere without any active...
The LD/U2 handheld thermal spray arc gun is easy to use and has low maintenance costs. It offers the flexibility to apply coatings on-site and in-shop using both hard and...
The LD/U3 arc wire gun is a proven anti-corrosion gun applying on-site coating work in harsh environments such as off-shore, marine and steel structures. Key characteristics Integrated safety handle prevents...
The Metco 3MBTD is a heavy-duty, air-cooled plasma spray extension gun used in diverse industrial applications. Key characteristics Applies Thermal Barrier Coating (TBC) ceramics and associated bond coats Inexpensive operation...
The O3CP gun provides heavy-duty production spraying in a controlled-atmospher e chamber, in a process called Low Pressure Plasma Spraying (LPPS). It is ideal for mass-production applications such as: Coating...
The Oerlikon Roadrunner is a portable self-contained system for combustion powder and wire spray processes. We designed this compact unit for heavy-duty use in remote locations as well as in-shop.
The Push 1 wire transport system operates using a push-pull mechanism. Rubber feeding rolls ensure constant pressure in the feeding direction. This creates enough slack in the wire liner for...
The Push 4 wire transport system operates using a push-pull mechanism. Rubber feeding rolls ensure constant pressure in the feeding direction. This creates enough slack in the wire liner for...
The Push 6 wire transport system operates using a push feed mechanism. A four-wheel drive feed ensures no slips occur during wire transport. The transmission gear is maintenance-free, and the...
The SM-F210 spray gun is ideal for use on complex geometries and internal bore applications such as turbine transition ducts, compressor casings, combustion liners and engine block cylinder bores. Key...
The Twin-120-A and the Single-120-A powder feeders are designed for automated atmospheric plasma spray systems. They are offered with one or two powder hoppers using rotating disk technology. Key characteristics...
The Twin-120-V and the Single-120-V powder feeders are intended for automated operation in a controlled atmosphere. With these feeders, we supply one or two rotating disk powder hoppers. Key characteristics...
The Twin-150 volumetric powder feeders is designed as a multipurpose stand-alone unit. It is offered for processes such as plasma, HVOF-LF, laser cladding and powder-fed additive manufacturing. Key characteristics Suitable...
The Twin/Single series combustion powder feeders are designed for automated combustion powder thermal spray systems. With these feeders, we supply one or two rotating disk powder hoppers. Key characteristics Quickly...
The Twin/Single series powder feeders are designed for automated High Velocity Oxygen Fuel (HVOF) thermal spray systems, using both gas fuel and liquid fuel, operating under high pressures. With these...
The WokaJet series spray guns operate with kerosene liquid fuel and oxygen. High particle velocity, uniform heating, and low dwell time combine to produce coatings that are very dense and...
These are compact units for on-site application of zinc, zinc-aluminum, aluminum, and aluminum-magnesium corrosion protection coatings. Key characteristics Configured for on-site or in-shop use Simple to use and maintain Easy-to-read...
These combustion powder guns provide consistent coating results in demanding, high-volume production environments. Use this model in surface problem-solving applications such as: Machine element repairs Dimensional restoration Corrosion protection Abradables...
These high-powered guns quickly heat the powder material, achieving a superior spray rate. Increased spraying speed reduces your per-part cost and shortens the time your parts are out of commission,...
These systems operate in a controlled atmosphere, producing coatings that are dense, oxide-free, and very pure. Because of these properties, applications include land-based and in-flight turbine components and medical implants...
This compact, portable gun package allows easy transportation to any location. The 16E combustion wire spray gun provides: Corrosion coatings Surface restoration Bond coats It is ideally suited for on-site...
This fully featured electric arc spray unit applies coatings with excellent repeatability and reliability. It is ideal for aviation industry coating applications, such as cored wires. Key characteristics Compact system...
This lightweight handheld spray gun is intended for occasional thermal spray needs and is a good entry-level choice. Key characteristics Integrated powder canister eliminates need for a separate feeder Cost-effective...
This machine-mount gun applies both hard and soft wire coatings in-shop. It guarantees a reliable and consistent process even in the most challenging application situations. Key characteristics Heavy-duty machine-mount model...
This thermal spray gun series has diverse utility in the thermal spray industry. It enables you to deposit coatings of metal alloys, carbides, composites, blends, cermets, abradables and oxide ceramics.
TriplexPro-210 our latest development in triple-cathode, cascading arc plasma gun technology. This all-purpose plasma spray gun provides you the best coating alternative in 80 percent of the existing plasma applications.
Tubing manufactures trust our specialized TUBE 300 system to apply zinc, aluminum, or zinc-aluminum corrosion protection coatings onto welded tube seams. Key characteristcs Designed for coating tube weld seams Stable...
UniCoatPro LF is a compact and fully-featured spray platform. It is delivered as a complete system including control unit, spray gun and powder feeder. Key characteristics Sophisticated trending and reporting...
We designed our 5K series for high-volume production in an automated environment. These guns are ideally suited for mass-production coating of: Synchro rings Piston rings Tube mill applications Shifter forks...
We designed our CAP 300 system to meet capacitor manufacturers’ specialized needs. It spray-coats zinc, aluminum, copper, tin, and alloys of these elements onto capacitor end caps. Key characteristics Stable...
We designed this lightweight spray gun for use in harsh operating environments, as it can withstand humidity and dust. It is inexpensive, simple to use, and easy to maintain. Key...
We engineered out 9MC plasma spray system for the specialized coating needs of the aviation industry, while still serving conventional industrial applications. The 9MC utilizes Programmable Logic Controller (PLC) technology...
We’ve designed out PPG gun series for automation flexibility. To ease fitting onto a robot system, the power cable can be positioned either vertically or horizontally. These guns can deposit...
With this decoiling device, you can feed soft wires directly out of standard steel or cardboard drums. To use, position the center of the drum directly underneath the first wire...
With this multi-purpose thermal spray gun you apply coatings on a wide range of external surfaces. It enables you to deposit coatings of metal alloys, carbides, composites, blends, cermets, abradables...