Oerlikon Metco Datasheets for Thermal Spray Equipment
Thermal spray equipment accelerates the dispersion of heated coating material from a spray torch towards the workpiece. The deposited material forms a coating on the surface.
Thermal Spray Equipment: Learn more
| Product Name | Notes |
|---|---|
| Key characteristics Suitable for short-range spray work and complex geometries Both machine-mount (3MBM) and handheld (3MBH) models available Easy operation, maintenance and installation Suited for both general purpose and advanced... | |
| For applications requiring particularly high power, choose our iPro-90. It is machine-mounted, has a single cathode, and can coat internal bore diameters. Key characteristics Applies high-quality Thermal Barrier Coating (TBC)... | |
| For coating internal geometries as small as 40 mm (1.6 in), the SM-F300 is your best choice. The gun is typically used in automotive cylinder bore manufacturing, aviation industry applications... | |
| For complex geometries and internal bore applications, the SM-F100 Connex is your best choice. This gun offers a modular design, with different configuration elements to achieve various lengths and spray... | |
| For entry level or occasional spray work our manual spray systems are ideal. Simple to use with low maintenance, these systems offer affordable reliability. Key characteristics Proven technology Configured for... | |
| For proper combustion thermal spraying, the wire must extend straight from the gun nozzle and remain centered in the flame. The 2W model’s straightening action ensures fast spraying speeds and... | |
| For the powder combustion thermal spray process, we offer powder feeders with rotating disk and gravimetric feed technologies. Both maintain a constant supply of material over long production runs. Key... | |
| From initial consult through start-up—and beyond, Oerlikon’s turnkey system expertise is your single source for a custom-engineered package designed for production efficiency, safety and regulatory compliance. State-of-the-art turnkey systems are... | |
| General purpose manual arc spray unit for the application of coatings for corrosion control, wear protection, lubricous surfaces on bearing seats, bond coats for paints and other coatings with high... | |
| he UniCoatPro Plasma meets the need for an atmospheric plasma spray system platform that combines simple operation with the latest technology and safety features. Oerlikon Metco’s UniCoatPro Plasma controller is... | |
| Key characteristics High powder feed rate reduces production time Versatile, supporting a broad range of applications Sprays several material types with a single nozzle / electrode configuration | |
| Key characteristics High spray rate reduces process time and cost Uniform gas flow at high power levels Both machine-mount (9MBM) and handheld (9MBH) models available Option extensions adapt unit for... | |
| Key characteristics Stable plasma arc across a wide range of gas flows, gas mixtures, and pressures Sprays all types of powder materials High throughput increases productivity Easily retrofits into existing... | |
| Key characteristics Heavy-duty machine-mount model Easy hardware swapping for different wire types Extension modules for internal bore applications Supports a wide range of coatings, from zinc for corrosion protection to... | |
| Our 5MPE powder feeder is designed to operate with manual and semiautomatic plasma thermal spray systems. It is offered with one powder hopper using gravimetric feed methodology. Key characteristics Carrier... | |
| Our 5MPE-HP powder feeder is designed to operate with manual and semiautomatic High Velocity Oxygen Fuel (HVOF) thermal spray systems. It is offered with one powder hopper using gravimetric feed... | |
| Our 6C series systems automate control, operation, and monitoring of your combustion powder or wire spray process. They can be used for anti-corrosion coating, dimensional surface restoration, maintenance, and repair. | |
| Our DJC hybrid thermal spray system uses gas-fueled HVOF to produce industrial machine part coatings that are hard, thick, and dense. It utilizes Programmable Logic Controller (PLC) technology for semiautomatic... | |
| Our mandrel uncoiling device accommodates DIN 8559 spools. The spool holders are equipped with easy adjustable break systems. These provide sufficient resistance to keep the wire properly taut and prevent... | |
| Our MetcoClad systems have the flexibility to develop cladding strategies to process a wide range of workpiece geometries. Customers from general industry to gas turbine suppliers benefit from our long... | |
| Our spindle uncoiling device accommodates DIN 8559 spools. The spool holders are equipped with easy adjustable break systems. These provide sufficient resistance to keep the wire properly taut and prevent... | |
| Our WokaStar series spray guns operate with kerosene liquid fuel and oxygen. High particle velocity, uniform heating, and low dwell time combine to produce coatings that are very dense and... | |
| SinplexPro synergistically incorporates the efficiency advantages of cascaded arc technology into a single-cathode spray gun. This all-purpose gun yields significantly higher throughput on existing and new plasma spray systems at... | |
| The 9MP series powder feeders are intended for use with automated and manual powder combustion thermal spray systems. With these feeders, we supply one gravimetric feed powder hopper. Key characteristics... | |
| The 9MP series powder feeders are intended for use with automated atmospheric plasma spray systems. They are offered with one powder hopper using gravimetric feed methodology. Key characteristics Computerized closed-loop... | |
| The Diamond Jet series supports a wide range of fuel gasses and water or air cooling options. The coatings produced feature: High density Low oxide content High adhesion to substrate... | |
| The EGD-K is a heavy-duty combustion wire gun for high-volume production in an automated environment. Uniform wire and process gas delivery is achieved through closed-loop control and communication with the... | |
| The F4-VB heavy-duty plasma spray gun applies coatings in a controlled atmosphere, in a process called Vacuum Plasma Spraying (VPS). The vacuum chamber contains an inert atmosphere without any active... | |
| The LD/U2 handheld thermal spray arc gun is easy to use and has low maintenance costs. It offers the flexibility to apply coatings on-site and in-shop using both hard and... | |
| The LD/U3 arc wire gun is a proven anti-corrosion gun applying on-site coating work in harsh environments such as off-shore, marine and steel structures. Key characteristics Integrated safety handle prevents... | |
| The Metco 3MBTD is a heavy-duty, air-cooled plasma spray extension gun used in diverse industrial applications. Key characteristics Applies Thermal Barrier Coating (TBC) ceramics and associated bond coats Inexpensive operation... | |
| The O3CP gun provides heavy-duty production spraying in a controlled-atmospher e chamber, in a process called Low Pressure Plasma Spraying (LPPS). It is ideal for mass-production applications such as: Coating... | |
| The Oerlikon Roadrunner is a portable self-contained system for combustion powder and wire spray processes. We designed this compact unit for heavy-duty use in remote locations as well as in-shop. | |
| The Push 1 wire transport system operates using a push-pull mechanism. Rubber feeding rolls ensure constant pressure in the feeding direction. This creates enough slack in the wire liner for... | |
| The Push 4 wire transport system operates using a push-pull mechanism. Rubber feeding rolls ensure constant pressure in the feeding direction. This creates enough slack in the wire liner for... | |
| The Push 6 wire transport system operates using a push feed mechanism. A four-wheel drive feed ensures no slips occur during wire transport. The transmission gear is maintenance-free, and the... | |
| The SM-F210 spray gun is ideal for use on complex geometries and internal bore applications such as turbine transition ducts, compressor casings, combustion liners and engine block cylinder bores. Key... | |
| The Twin-120-A and the Single-120-A powder feeders are designed for automated atmospheric plasma spray systems. They are offered with one or two powder hoppers using rotating disk technology. Key characteristics... | |
| The Twin-120-V and the Single-120-V powder feeders are intended for automated operation in a controlled atmosphere. With these feeders, we supply one or two rotating disk powder hoppers. Key characteristics... | |
| The Twin-150 volumetric powder feeders is designed as a multipurpose stand-alone unit. It is offered for processes such as plasma, HVOF-LF, laser cladding and powder-fed additive manufacturing. Key characteristics Suitable... | |
| The Twin/Single series combustion powder feeders are designed for automated combustion powder thermal spray systems. With these feeders, we supply one or two rotating disk powder hoppers. Key characteristics Quickly... | |
| The Twin/Single series powder feeders are designed for automated High Velocity Oxygen Fuel (HVOF) thermal spray systems, using both gas fuel and liquid fuel, operating under high pressures. With these... | |
| The WokaJet series spray guns operate with kerosene liquid fuel and oxygen. High particle velocity, uniform heating, and low dwell time combine to produce coatings that are very dense and... | |
| These are compact units for on-site application of zinc, zinc-aluminum, aluminum, and aluminum-magnesium corrosion protection coatings. Key characteristics Configured for on-site or in-shop use Simple to use and maintain Easy-to-read... | |
| These combustion powder guns provide consistent coating results in demanding, high-volume production environments. Use this model in surface problem-solving applications such as: Machine element repairs Dimensional restoration Corrosion protection Abradables... | |
| These high-powered guns quickly heat the powder material, achieving a superior spray rate. Increased spraying speed reduces your per-part cost and shortens the time your parts are out of commission,... | |
| These systems operate in a controlled atmosphere, producing coatings that are dense, oxide-free, and very pure. Because of these properties, applications include land-based and in-flight turbine components and medical implants... | |
| This compact, portable gun package allows easy transportation to any location. The 16E combustion wire spray gun provides: Corrosion coatings Surface restoration Bond coats It is ideally suited for on-site... | |
| This fully featured electric arc spray unit applies coatings with excellent repeatability and reliability. It is ideal for aviation industry coating applications, such as cored wires. Key characteristics Compact system... | |
| This lightweight handheld spray gun is intended for occasional thermal spray needs and is a good entry-level choice. Key characteristics Integrated powder canister eliminates need for a separate feeder Cost-effective... | |
| This machine-mount gun applies both hard and soft wire coatings in-shop. It guarantees a reliable and consistent process even in the most challenging application situations. Key characteristics Heavy-duty machine-mount model... | |
| This thermal spray gun series has diverse utility in the thermal spray industry. It enables you to deposit coatings of metal alloys, carbides, composites, blends, cermets, abradables and oxide ceramics. | |
| TriplexPro-210 our latest development in triple-cathode, cascading arc plasma gun technology. This all-purpose plasma spray gun provides you the best coating alternative in 80 percent of the existing plasma applications. | |
| Tubing manufactures trust our specialized TUBE 300 system to apply zinc, aluminum, or zinc-aluminum corrosion protection coatings onto welded tube seams. Key characteristcs Designed for coating tube weld seams Stable... | |
| UniCoatPro LF is a compact and fully-featured spray platform. It is delivered as a complete system including control unit, spray gun and powder feeder. Key characteristics Sophisticated trending and reporting... | |
| We designed our 5K series for high-volume production in an automated environment. These guns are ideally suited for mass-production coating of: Synchro rings Piston rings Tube mill applications Shifter forks... | |
| We designed our CAP 300 system to meet capacitor manufacturers’ specialized needs. It spray-coats zinc, aluminum, copper, tin, and alloys of these elements onto capacitor end caps. Key characteristics Stable... | |
| We designed this lightweight spray gun for use in harsh operating environments, as it can withstand humidity and dust. It is inexpensive, simple to use, and easy to maintain. Key... | |
| We engineered out 9MC plasma spray system for the specialized coating needs of the aviation industry, while still serving conventional industrial applications. The 9MC utilizes Programmable Logic Controller (PLC) technology... | |
| We’ve designed out PPG gun series for automation flexibility. To ease fitting onto a robot system, the power cable can be positioned either vertically or horizontally. These guns can deposit... | |
| With this decoiling device, you can feed soft wires directly out of standard steel or cardboard drums. To use, position the center of the drum directly underneath the first wire... | |
| With this multi-purpose thermal spray gun you apply coatings on a wide range of external surfaces. It enables you to deposit coatings of metal alloys, carbides, composites, blends, cermets, abradables... |